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Model
R-21ATP
Pages
40
Size
952.34 KB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven
File
r-21atp.pdf
Date

Sharp R-21ATP Service Manual ▷ View online

R-21ATP
19
2) To check the constants of Express defrost.
"   " : Flicker  /    : 0.1 sec BUZZER
PAD
DISPLAY
INDICATOR
PHONE
.
CHECK
.
"No." CHECK
EXPRESS DEFROST
0.20
DEF
( A )
0
( +-B )
P - 60
( PL )
0.15
( A )
0
( +-B )
P - 40
( PL )
5
( pause time )
P - 20
( PL )
( repeat )
CHECK
.
3) To set user counts
Practice for inputting total number of using times (Ex.
3100 times), and using times of Memory 1 (Ex. 100
times).
"   " : Flicker  /    : 0.1 sec BUZZER
PAD
DISPLAY
INDICATOR PHONE
(Door close)
.
.
CHECK
.
CHECK No.
CHECK
82 68
CHECK
(user total count)
DOUBLE QUANTITY
SIGNAL
SET
0
3,1,0,0
31 00
x 4
SET
31 00
(user total count 3100 set)
#A
1
1
No.
(after 1 sec.)
1 32
(memory 1 count)
SET
0
1,0,0
1 00
x 3
SET
1 00
(memory 1 count 100 set)
CHECK
.
NOTE:
1 : To input using times of other memory, touch necessary Memory key
at above step #A.
2 : To input using times of manual cooking, touch SELECT TIME key at
above step #A.
3 : To input using times of Express Defrost, touch EXPRESS DEFROST
key at above step #A.
KEY
DISPLAY
PAUSE
0
0
End of each stage
1
1
After 10% of total cooking time is passed
:
:
:
9
9
After 90% of total cooking time is passed
START
A
There is no pause
OTHER SETTING AND CHECKING PROCEDURE
1. EXPRESS DEFROST
T = STG1 + STG 2 + STG3
STG = A x T + B
1) To set the constants of Express defrost.
(
Ex.
0.20T, 60% at 1st stage 
)
0.15T, 40% at 2nd stage
0.65T, 20% at 3rd stage
"   " : Flicker  /    : 0.1 sec BUZZER
PAD ORDER
DISPLAY
PHONE
(Door close)
.
SET
.
SET
"NO"
.
(within 2 sec.)
#1  START
.
EXPRESS DEF
0.00
DEF.
2,0
0.20 DEF
x 2
(A)
#2 SELECT TIME
 0 DEF
0
0 DEF
(+ - B)
DEF
SELECT POWER
P -
DEF
6
P - 60
SELECT TIME
 0.00 DEF
1,5
 0.15 DEF
x 2
(A)
SELECT TIME
0 DEF
0
0 DEF
(+ - B)
DEF
SELECT POWER
 P -
DEF
4
 
P  - 40
SELECT TIME
0 DEF
#3         5
 5 DEF
DEF
SIGNAL
 P -
DEF
2
P - 20
SET
. DEF
SET
.
#1 : No key entry signal.
#2 : To set -B, touch the select power key twice.
#3 : Ex. defrost is paused after 50% of cooking time has lapsed when 5
key is entered, otherwise it is paused at the end of each stage.
5) Practice for cancelling total using times and total opera-
tion time (user and service) and all other counter.
... Flashing /     ... 0.1sec BUZZER
PAD
DISPLAY
INDICATOR PHONE
(Door close)
.
SET
.
SET
.
No.
(within 2.0sec.)
.
.
DOUBLE QUANTITY
.
DOUBLE
CHECK
.
SINGLE
.
SET
.
20
R-21ATP
OUTER CASE REMOVAL
To remove the outer case, proceed as follows.
1. Disconnect oven from power supply.
2. Open the oven door and wedge it open.
3. Remove the five (5) screws from rear and along the
side edge of case.
4. Slide the entire case back about 3cm to free it from
retaining clips on the cavity face plate.
5. Lift the entire case from the oven.
6. Discharge the H.V. capacitor before carrying out any
further work.
7. Do not operate the oven with the outer case removed.
N.B.; Step 1, 2 and 8 form the basis of the 3D checks.
CAUTION: 1. DISCONNECT OVEN FROM POWER SUP
PLY BEFORE REMOVING OUTER CASE.
2. DISCHARGE THE HIGH VOLTAGE CA-
PACITOR BEFORE TOUCHING ANY
OVEN COMPONENTS OR WIRING.
1. CARRY OUT 3D CHECKS.
2. Disconnect the filament leads of high voltage trans-
former from high voltage capacitor and the magnetron.
3. Disconnect the H.V. fuse from the high voltage transformer.
4. Disconnect the main wire harness from the high volt-
HIGH VOLTAGE TRANSFORMER REMOVAL
age transformer.
5. Remove the four (4) screws  holding the transformer to
base plate.
6. Remove the transformer.
7. Now the high voltage transformer is free.
1. Disconnect oven from power supply.
2. Visually check the door and cavity face plate for dam-
age (dents, cracks, signs of arcing etc.).
Carry out any remedial work that is necessary before
operating the oven.
Do not operate the oven if any of the following conditions
exist;
1. Door does not close firmly.
2. Door hinge, support or latch hook is damaged.
3. The door gasket or seal is damaged.
4. The door is bent or warped.
5. There are defective parts in the door interlock system.
6. There are defective  parts in the microwave generating
and transmission assembly.
7. There is visible damage to the oven.
Do not operate the oven:
1. Without the RF gasket (Magnetron).
2. If the wave guide or oven cavity are not intact.
3. If the door is not closed.
4. If the outer case (cabinet) is not fitted.
Please refer to ‘OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS’, when carrying out any
of the following removal procedures:
To prevent an electric shock, take the following
manners.
1. Before wiring,
1) Disconnect the power supply.
2) Open the door and wedge the door open.
3) Discharge the high voltage capacitor and wait for
60 seconds.
2. Don't let the wire leads touch to the following parts;
1) High voltage parts:
Magnetron, High voltage transformer, High volt-
age capacitor, High voltage rectifier assembly
and High voltage fuse.
WARNING FOR WIRING
2)
Hot parts:
Oven lamp, Magnetron, High voltage transformer
and Oven cavity.
3) Sharp edge:
Bottom plate, Oven cavity, Waveguide flange,
Chassis support and other metallic plate.
4) Movable parts (to prevent a fault)
Fan blade, Fan motor, Switch and Antenna motor.
3. Do not catch the wire leads in the outer case cabinet.
4. Insert the positive lock connector certainly until its pin
is locked. And make sure that the wire leads should
not come off even if the wire leads is pulled.
5. To prevent an error function, connect the wire leads
correctly, referring to the Pictorial Diagram.
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WARNING: Avoid possible exposure to microwave energy. Please follow the instructions below
before operating the oven.
HIGH VOLTAGE CAPACITOR, HIGH VOLTAGE FUSE AND HIGH VOLTAGE RECTIFIER ASSEMBLY REMOVAL
To remove the components, proceed as follows.
1. CARRY OUT 3D CHECKS.
2. Disconnect H.V. wire of the high voltage rectifier as-
sembly from the magnetron.
3. Disconnect the filament lead of the high voltage trans-
former from the high voltage capacitor.
4. Remove one (1) screw holding earth side terminal of
the high voltage rectifier assembly.
R-21ATP
21
5. Disconnect high voltage fuse and terminal of high
voltage rectifier assembly from the high voltage ca-
pacitor.
6. Now, the high voltage rectifier assembly should be free.
7. Disconnect the high voltage fuse from the high voltage
transformer.
8. Now, the high voltage fuse is free.
9. Remove one (1) screw holding the capacitor holder to
the oven cavity rear plate.
10.Remove one (1) screw holding the fan duct to the oven
cavity rear plate.
11.Release the capacitor holder from the fan duct.
12.Remove the capacitor from the capacitor holder.
13.Now, the capacitor should be free.
CAUTION: WHEN REPLACING HIGH VOLTAGE
RECTIFIER ASSEMBLY, ENSURE THAT
THE CATHODE (EARTH) CONNECTION
IS SECURELY FIXED TO THE CAPACI-
TOR HOLDER AND OVEN CAVITY REAR
PLATE WITH AN EARTHING SCREW.
1. CARRY OUT 3D CHECKS.
2. Disconnect the high voltage wire of the high voltage
rectifier assembly and filament lead of the transformer
from the magnetron.
3. Remove the one (1) screw holding the air guide to the
magnetron and remove the air guide.
4. Remove the one (1) screw holding the chassis support
to the magnetron.
5. Carefully remove four (4) screws holding magnetron to
             MAGNETRON REMOVAL
waveguide, when removing the screws hold the mag-
netron to prevent it from falling.
6. Remove the magnetron from the waveguide with care
so the magnetron antenna is not hit by any metal object
around the antenna.
CAUTION: WHEN REPLACING THE MAGNETRON,
BE SURE THE R.F. GASKET IS IN PLACE
AND THE MAGNETRON MOUNTING
SCREWS ARE TIGHTENED SECURELY.
CONTROL PANEL ASSEMBLY
1. CARRY OUT 3D CHECKS.
2. Disconnect the main wire harness from the control unit.
3. Remove the one (1) screw holding the control panel
assembly to the oven cavity front plate.
4. Lift up the control panel assembly.
5. Now, the control panel assembly is free.
CONTROL UNIT
6. Disconnect the flat ribbon cable from the connector CN-G.
7. Remove the six (6) screws holding the control unit to
the control panel frame.
8. Release the two (2) tabs of the control panel frame
CONTROL PANEL ASSEMBLY REMOVAL
holding the control unit to the control panel frame.
9. Now, the control unit is free.
NOTE: 1. Before attaching a new key unit, wipe off  re-
maining adhesive on the control panel frame
surfaces completely with a soft cloth soaked in
alcohol.
2. When attaching the key unit to the control panel
frame, adjust the upper edge and right edge of
the key unit to the correct position of  control
panel frame.
3. Stick the key unit firmly to the control panel
frame by rubbing with a soft cloth so not to
cause scratches.
1. CARRY OUT 3D CHECKS.
2. Screw the oven lamp  from the oven lamp socket off.
3. Now, the oven lamp is free.
4. Lift up the oven lamp socket from air intake duct.
5. Pull the wire leads from the oven lamp socket by
pushing the terminal hole of the oven lamp socket with
the small flat type screw driver.
6. Now, the oven lamp socket is free.
OVEN LAMP AND LAMP SOCKET REMOVAL
Figure C-1. Oven lamp socket
1. CARRY OUT 3D CHECKS.
2. Push the lever of positive lock
®
 connector.
3. Pull down on the positive lock
®
 connector.
CAUTION: WHEN CONNECTING THE POSITIVE
LOCK
®
 CONNECTORS TO THE TERMI-
NALS, INSTALL THE POSITIVE LOCK
®
CONNECTOR SO THAT THE LEVER
FACES YOU
POSITIVE LOCK
®
  CONNECTOR (NO-CASE TYPE) REMOVAL
Figure C-2 Positive lock
®
 connector
Terminal
Push
Pull down
1
2
Lever
Positive lock®
connector
Oven lamp
socket
Terminal
Wire lead
Terminal hole
Flat type small
screw driver
22
R-21ATP
ANTENNA MOTOR REMOVAL
1. Disconnect the oven from the power supply.
2. Remove the one (1) screw holding the base plate cover
to the base plate and remove the base plate cover.
3. Disconnect the wire leads from the antenna motor and
remove the one (1) screw holding the antenna motor.
4. Remove the antenna motor shaft  from the antenna
motor.
5. Now, the antenna motor is free.
REMOVAL
1. CARRY OUT 3D CHECKS.
2. Remove the one (1) screw holding the noise filter to the
chassis support.
3. Release the noise filter from the tab on the fan duct.
4. Disconnect the wire leads from the fan motor.
5. Remove the one (1) screw  holding the capacitor holder
to the oven cavity rear plate.
6. Remove the one (1) screw holding the fan duct to the
oven cavity rear plate.
7. Remove the fan duct from the oven.
8. Remove the fan blade from the fan motor shaft accord-
ing to the following procedure.
9. Hold the edge of the rotor of the fan motor by using a
pair of groove joint pliers.
CAUTION:
*
Make sure that no metal pieces enter the gap
between the rotor and the stator of the fan motor
because the rotor is easily shaven by pliers and
metal pieces may be produced.
*
Do not touch the pliers to the coil of the fan motor
because the coil may be cut or injured.
*
Do not disfigure the bracket by touching with the
pliers.
10.Remove the fan blade from the shaft of the fan motor
by pulling and rotating the fan blade with your hand.
11. Now, the fan blade will be free.
CAUTION:
*
Do not reuse the removed fan blade because the
hole (for shaft) may be larger than normal.
FAN MOTOR REPLACEMENT
12.Remove the two (2) screws holding the fan motor to the
fan duct.
13.Now, the fan motor is free.
INSTALLATION
1. Install the fan motor to the fan duct with the two (2)
screws.
2. Install the fan blade to the fan motor shaft according to
the following procedure.
3. Hold the center of the bracket which supports the shaft
of the fan motor on the flat table.
4. Install the fan blade to the shaft of fan motor by pushing
the fan blade with a small, light weight, ball peen
hammer or rubber mallet.
CAUTION:
*
Do not hit the fan blade hard when installing be-
cause the bracket may be disfigured.
*
Make sure that the fan blade rotates smooth after
installation.
*
Make sure that the axis of the shaft is not slanted.
5. Install the fan duct to the oven cavity rear plate with the
one (1) screw.
6. Install the capacitor holder to the oven cavity rear plate
with the one (1) screw.
7. Install the noise filter to the fan duct and the chassis
support with the one (1) screw.
8. Re-connect the wire leads to the fan motor.
Rear view
Side view
Gap
Rotor
Bracket
Stator
Groove joint pliers
Coil
Shaft
Axis
Stator
Rotor
These are the positions 
that should be pinched 
with pliers.
Shaft
Table
Center of
bracket
Removal
1. CARRY OUT 3D CHECKS.
2. Remove the one (1) screw holding the green/yellow
wire to the cavity rear plate.
3. Disconnect the leads of the power supply cord from the
noise filter, referring to the Figure C-3(a).
4. Release the power supply cord from the oven cavity
rear plate.
5. Now, the power supply cord is free.
POWER SUPPLY CORD REPLACEMENT
Re-install
1. Insert the moulding cord stopper of power supply cord
into the square hole of the oven cavity rear plate,
referring to the Figure C-3(b).
2. Install the earth wire lead of power supply cord to the
cavity rear plate with one (1) screw and tight the screw.
3. Connect the brown and blue wire leads of power supply
cord to the noise filter correctly, referring to the Pictorial
Diagram.
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