Panasonic PT-EZ590E / PT-EZ590LE / PT-EW650E / PT-EW650LE / PT-EW550E / PT-EX620E / PT-EX620LE / PT-EX520E (serv.man2) Service Manual ▷ View online
DIS-15
SECTION 2 DISASSEMBLY PROCEDURES
<EZ590/EW650/EW550/EX620/EX520>
3. Optical Parts Disassembly
3.1. Disassembly flow chart
* Before taking the procedure below, remove the cabinet top, [A]-P.C.Board beforehand.
* The M2.5mm hex driver is needed to remove the hex screws.
Remove the lamp cover and open the prism cover.
Completed Product
3.2. Optical block removal
3.2. Lens shift/Optical block removal
2.5. Top cover removal
3.4. Polarizer-in removal
3.3. Polarizer-out removal
3.3. Polarizer-out removal
3.5. Iris unit/integrator lenses block removal
3.6. Parts location and direction in the lighting case
2.6. Exhaust fan, [S], [A]/[J]-P.C.Board assy removal
2.7. Front cover removal
2.8. Lighting block/Shutter unit removal
Please note that the optical block for model PT-EZ590 is a unit combined with the lens shift block. There-
fore, the disassembly procedure differs from models PT-EW650/EW550/EX620/EX520 as the below.
Only for models PT-EW650/EW550/
EX620/EX520
Only for model PT-FZ590
DIS-16
SECTION 2 DISASSEMBLY PROCEDURES
<EZ590/EW650/EW550/EX620/EX520>
A
A
3.2. Optical block removal (PT-EW650/EW550/EX620/EX520)
1. Loosen 2 hex screws-A(M2.5) and remove the optical block upward.
3.2. Lens shift/Optical block removal (PT-EZ590)
<Remove the lighting block and shutter unit before taking this procedure.>
1. Remove 4 screws-A and remove the lens shift block from the lighting case.
A
Optical block
Lens shift block
Lighting case
Optical block
Note:
The optical block or the lens shift block cannot be replaced indi-
vidually. Should be replaced as a unit.
vidually. Should be replaced as a unit.
A
A
A
A
A
Please pay attention not to scratch the surface of
polarizer-in when taking out the optical block.
polarizer-in when taking out the optical block.
DIS-17
SECTION 2 DISASSEMBLY PROCEDURES
<EZ590/EW650/EW550/EX620/EX520>
Important notice on optical block replacement
LCD panels used for this model cannot be replaced separately. Do not disassemble the optical block. These LCD panels are
installed with precision at the factory. When replacing the LCD panel, should be replaced whole of the LCD panels and prism
assy at once.
When replacing optical block, take the optical and electrical adjustments following to the chapter "Adjustment".
installed with precision at the factory. When replacing the LCD panel, should be replaced whole of the LCD panels and prism
assy at once.
When replacing optical block, take the optical and electrical adjustments following to the chapter "Adjustment".
3.3. Polarizer-out removal
1. Remove each 1 hex screw-B (M2.5) on the polarizer holder
and pull the polarizer-out upward carefully.
Polarizer-out(B)
(Inorganic type)
(Inorganic type)
Polarizer-out(G)
(Inorganic type)
(Inorganic type)
Polarizer-out(R)
(Inorganic type)
B
B
B
B
Al evaporated side
(light incoming side)
(light incoming side)
Al evaporated side
(light incoming side)
(light incoming side)
Al evaporated side
(light incoming side)
(light incoming side)
DIS-18
SECTION 2 DISASSEMBLY PROCEDURES
<EZ590/EW650/EW550/EX620/EX520>
Polarizer-in unit
3.4. Polarizer-in removal
1. Remove each 1 hex screw-C (M2.5) on the polarizer holder
and remove the polarizer-in unit upward carefully.
C
Note on handling of inorganic polarizer
This projector provides high durable inorganic polarizer which have a rib shaped evaporated aluminum on the glass sur-
face. This surface is very delicate. If touching or wiping the surface, the polarizing function will be lost due to damage of the
aluminium rib construction on the surface. Extreme care should be taken to handle the polarizer.
face. This surface is very delicate. If touching or wiping the surface, the polarizing function will be lost due to damage of the
aluminium rib construction on the surface. Extreme care should be taken to handle the polarizer.
n Inorganic polarizer handling
Never grasp the surface or edges of the polarizer with bare hand. If fat and oil on your hand adheres on the edges
of polarizer, the linear bolt may appear on the glass surface due to capillarity. Grasp the edges of the glass with
new gloves or with tweezers when handling it.
n Inorganic polarizer cleaning
new gloves or with tweezers when handling it.
n Inorganic polarizer cleaning
When removing the dust on the surface, use a commercial (inert gas) air spray or air blower to remove them. Never
use organic solvents.
use organic solvents.
Screen side
Lamp side
In-coming
side
side
In-coming side
Out-going side
Type
wipe cleaning
In-coming side
Out-going side
Polarizer-
out
R
Inorganic
NG
OK
G
Inorganic
NG
OK
B
Inorganic
NG
OK
Polarizer-in
R
Inorganic
OK
NG
G
Inorganic
OK
NG
B
Inorganic
OK
NG
Indication of light in-coming side and out-
going side
The indication of "in-coming side" and "out-going side" of
the polarizers or LCD panels is shown in the figure. It in-
dicates the light in-coming and out-going from the lamp.
the polarizers or LCD panels is shown in the figure. It in-
dicates the light in-coming and out-going from the lamp.
Cleaning capability of polarizers
Polarizer-in (R)
(inorganic)
Polarizer-in (G)
(inorganic)
Polarizer-in (B)
(inorganic)
C
C
C
Please pay attention not to scratch the surface of
polarizer-in when taking out the polarizer-in unit.
polarizer-in when taking out the polarizer-in unit.
Click on the first or last page to see other PT-EZ590E / PT-EZ590LE / PT-EW650E / PT-EW650LE / PT-EW550E / PT-EX620E / PT-EX620LE / PT-EX520E (serv.man2) service manuals if exist.