DOWNLOAD Panasonic DP-3510 / DP-4510 / DP-6010 / DP-3520 / DP-4520 / DP-6020 / DP-3530 / DP-4530 / DP-6030 (serv.man2) Service Manual ↓ Size: 50.67 MB | Pages: 127 in PDF or view online for FREE

125

MAR 2005

Ver. 5.1

DP-3510/3520/3530/4510/4520/4530/6010/6020/6030

35

31

32

29

33

37

38 39 40

30

36

27

28

34

13

14

15

126

MAR 2005

Ver. 5.1

DP-3510/3520/3530/4510/4520/4530/6010/6020/6030

1 Ozone Filter 1

4204

-

-

240K

Refer to 
Sect 2.2.1.

F7-02 
Total Count

2 Ozone Filter 2

107

-

-

240K

3 Ozone Filter 4

4226

-

-

240K

4 Dust Filter

4218

-

-

240K

5 Pickup Roller

511

120K

Alcohol

240K

Refer to 
Sect 2.2.3.

F7-02 
ADF PM 
Count

6 Paper Feed Roller

508

120K

Alcohol

240K

7 Separation Roller

610

120K

Alcohol

240K

8 Registration Roller 1

817

120K

Alcohol

-

9 Registration Roller 2

818

120K

Alcohol

-

10 Transport Roller

816

120K

Alcohol

-

11 Inverting Roller

809

120K

Alcohol

-

12 Exit Roller

814

120K

Alcohol

-

13 Toner Bottle Holder

1402

480K

Wet Cloth

-

Refer to 
Sect 2.2.6.

F7-02 
Total Count

14 Toner Bottle Support

1407

480K

Wet Cloth

-

15 Lower Hopper Cover

1411

480K

Wet Cloth

-

-

Developer

-

-

-

240K *4

Refer to 
Sect 2.2.7.

F7-02 
Process 
Unit Count

16 Splash Prevention 

Sheet

1602

-

-

720K

17 Duct Cover

1620

240K

Wet Cloth

-

18 OPC Drum

1811

-

-

240K *4

Refer to 
Sect 2.2.8.

F7-02 
OPC Drum 
Count

19 Cleaning Blade

1847

-

-

240K

20 Front Cleaning Felt

1849

-

-

240K

21 Rear Cleaning Felt

1848

-

-

240K

22

Corona Wire 
(DP-3510/3520/
3530/4510/4520/
4530)

1915

-

-

120K

Corona Wire 
(DP-6010/6020/
6030)

240K

23 Corona Case

1906

240K

Wet Cloth

480K

24 Corona Grid

1919

240K

Wet Cloth

480K

25

Toner Waste 
Container

4108

-

-

240K *4

26

Density Sensor 
(CDS PC Board)

1846

240K

Dry Cloth

-

127

MAR 2005

Ver. 5.1

DP-3510/3520/3530/4510/4520/4530/6010/6020/6030

27 Upper Separator

2227

240K

Wet Cloth

480K

Refer to 
Sect 2.2.11.

F7-02 
Fuser Web 
Count

28 Lower Separator

2228

240K

Wet Cloth

480K

29 Thermistor Assembly

2019

-

-

480K

30 Fuser Lamp

2027, 2028

-

-

240K

31 Cleaning Web

2003

-

-

240K *5

32 Cleaning Web Roller

2007

-

-

1,200K

33 Fuser Roller

2105

-

-

240K

Refer to 
Sect 2.2.11.

F7-02 
Fuser Web 
Count

34 Fuser Roller Bearing

2107

-

-

720K

35 Fuser Roller Gear

2108

-

-

480K

36 Insulation Bushing

2106

-

-

240K

37 Lower Front Guide

2113

-

-

1,200K

38

Pressure Roller 
Assembly 
(DP-4510/4520/
4530/6010/6020/
6030)

2205

-

-

480K

39

Pressure Roller 
(DP-3510/3520/
3530)

2232

-

-

480K

40

Pressure Roller 
Bearing (DP-3510/
3520/3530)

2233

-

-

480K

41 Intermediate Roller

2403

120K

Alcohol

-

Refer to 
Sect 2.2.9.

F7-03 
2-Sided 
Count

42 Exit Roller

2520, 2521, 

2522

120K

Alcohol

-

43 Registration Roller

2430

120K

Alcohol

1,200K

44 Registration Roller 

Bearing

2331, 2603

120K

Alcohol

1,200K

45 Transfer Frame

2310

240K

Alcohol

480K

Refer to 
Sect 2.2.10.

46 Corona Wire 1

2335

120K

Alcohol

240K

47 Corona Wire 2

2334

120K

Alcohol

240K

48 Paper Feed Roller

3204

120K

Alcohol

240K

Refer to 
Sect 2.2.13.

F7-03 
1st/2nd/
3rd/4th 
Paper Tray 
Count

49 Reverse Roller

3219

120K

Alcohol

240K

50 Pickup Roller

3211

120K

Alcohol

240K

51 Intermediate Roller

3005, 3010

120K

Alcohol

1,200K

52 Paper Feed Roller

4608

120K

Alcohol

240K

Refer to 
Sect 2.2.14.

F7-03 
Sheet 
Bypass 
Count

53 Feed Roller

4612

120K

Alcohol

240K

54 Pickup Roller

4603, 4611

120K

Alcohol

240K

55 Exit Roller 2

8120

120K

Alcohol

-

Refer to 
Sect 2.2.15.

F7-02 
Total Count

56 Exit Roller 3

8312

120K

Alcohol

-

128

MAR 2005

Ver. 5.1

DP-3510/3520/3530/4510/4520/4530/6010/6020/6030

1. Wet Cloth represents a soft cloth saturated with water.
2. The Maintenance Cycle is based on the Counter Information for each individual module. 

To verify the counter information, print the Total Counter List using the Service Mode: F7 - Electronic 
counter - 00 (List print).

3. Cleaning, Replacement and Adjustment Cycle (Sheet) are based on using Panasonic's recommended 

standard paper and supplies. These cycles may vary with the kind of paper used and/or ambient 
conditions.

4. The value is determined under the following test conditions. Four continuous prints per job using 6% 

image coverage of LT/A4 size.

5. 240K or 1 year whichever occurs first.

When the machine reaches the preset P/M Cycle, it will show “Call for P/M” or “Replace The Toner Waste 
Container” on the LCD Display. The PM Counter can be reset by following the procedures below.

1. Perform the P/M (Preventive Maintenance). Refer to Section 3.3 and 3.4.
2. Press the "FUNCTION", "ORIGINAL SIZE (LEDGER/A3)" and "3" keys simultaneously in that order 

to enter the Service Mode.

3. Enter the Copy Service Mode F5-70 (PM cycle) and change to the desired value.
4. Press “FUNCTION” and “C (CLEAR)” keys simultaneously to exit the Service Mode.

1. Perform the P/M (Preventive Maintenance). Refer to Section 3.3 and 3.4.
2. Press the "FUNCTION", "ORIGINAL SIZE (LEDGER/A3)" and "3" keys simultaneously in that order 

to enter the Service Mode.

3. Enter the Copy Service Mode F5-73 (Fuser web) PM cycle and change to the desired value.
4. Press “FUNCTION” and “C (CLEAR)” keys simultaneously to exit the Service Mode.

1. Perform the P/M (Preventive Maintenance). Refer to Section 3.3 and 3.4.
2. Press the "FUNCTION", "ORIGINAL SIZE (LEDGER/A3)" and "3" keys simultaneously in that order 

to enter the Service Mode.

3. Enter the Copy Service Mode F5-87 (ADF) PM cycle and change to the desired value.
4. Press “FUNCTION” and “C (CLEAR)” keys simultaneously to exit the Service Mode.

57 Paper Feed Roller

9111

120K

Alcohol

240K

Refer to 
Sect 2.2.19.

F7-03 
LCT Tray 
Count

58 Feed Roller

9129

120K

Alcohol

240K

59 Pickup Roller

9107

120K

Alcohol

240K