DOWNLOAD Panasonic NN-C781JF Service Manual ↓ Size: 1.26 MB | Pages: 36 in PDF or view online for FREE

Model
NN-C781JF
Pages
36
Size
1.26 MB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / MICROWAVE OVEN
File
nn-c781jf.pdf
Date

Panasonic NN-C781JF Service Manual ▷ View online

PROCEDURE FOR MEASURING MICROWAVE ENERGY LEAKAGE
WARNING
Check for radiation leakage after every servicing. Should
the leakage be more than 2 mW/cm
2
. After repairing
or replacing any radiation safety device, keep a written
record f o r  future reference,  the leakage reading
must be recorded on the service repair ticket while in
the customer’s home.
1. Equipment
*Electromagnatic radiation monitor
*Glass thermometer 212˚F or 100˚C
*600cc glass beaker
2. Procedure for measuring radiation leakage
Note before measuring.
(1) Do not exceed meter full scale deflection. Leakage monitor
should initially be set to the highest  scale.
(2) To prevent false readings the test probe should be held by the
grip portion of the handle only and moved along the shaded area
in Figure no faster than 1 inch/sec (2.5cm/sec).
(3) Leakage with the outer panel removed ...... less than 5mW/cm
2
 .
(4) Leakage for a fully assembled oven with door normally closed
...... less than 2mW/cm
2
 (1mW/cm
for Canada).
      (5) Leakage for a fully assembled oven [Before the latch switch
(primary) is interrupted] while  pulling the door ...... less than
2mW/cm
2
 .
(A) Pour 275 
± 15cc (9ozs
s
 
± 1/2oz) of 20˚ ± 5˚C (68˚ ± 9˚F) water in a
beaker which is graduated to  600cc, and place in the center of the
oven.
(B) Set the radiation monitor to 2450MHz and use it following the
manufacturer’s recommended test procedure to assure correct
results.
(C) When measuring the leakage, always use the 2 inch (5cm) spacer
supplied with the probe.
(D) Tap the start pad or set the timer and with the magnetron oscillating,
measure the leakage by holding the probe perpendicular to the
surface being measured.
(1) Measurement with the outer panel removed.
Whenever you replace the magnetron, measure for radiation leakage
before the outer panel is installed and after all necessary components
are replaced or adjusted. Special care should be taken in measur
ing around the magnetron.
WARNING
(2) Measurements with a fully assembled oven.
After all components, including outer panel are fully assembled,
measure for radiation leakage around the door periphery, the
door viewing window, the exhaust opening and air inlet openings.
3. Record keeping and notification after measurement
After any adjustment or repair to a microwave oven, a leakage read-
ing must be taken. Record this leakage reading on the repair ticket
even if it is zero.
A copy of this repair ticket and the microwave leakage reading should
be kept by repair facility.
4. At least once a year, have the radiation monitor
checked for calibration by its manufacturer.
Avoid contacting any high voltage parts.
- 21 -
WARNING
AVOID CONTACTING ANY HIGH VOLTAGE PARTS.
MOVE PROBE ALONG SHADED
AREA(           )AROUND EXHAUST
OPENINGS(as shown)AND AROUND
AIR INLET OPENING
1. DO NOT RE-ADJUST PRESET VOLUME on the H.V.Inverter (U). It is very dangerous to repair or adjust without sufficient
test equipment because this circuit handles very large current with high voltage. Off alignment of inverter board operation
will be dangerous.
2. Ensure proper grounding before checking for trouble.
3. Be careful of the high voltage circuitry, taking necessary precautions when troubleshooting.
4. Discharge high voltage remains in the H.V.Inverter (U).
5. When checking the continuity of the switches or the H.V.Inverter, disconnect one lead wire from these parts and then
check continuity with the AC plug removed. To do otherwise may result in a false reading or damage to your meter. When
disconnecting a plastic connector from a terminal, you must hold the plastic connector instead of the lead wire and then
disconnect it, otherwise lead wire may be open or the connector cannot be removed.
6. Do not touch any parts of the circuitry on the digital programmer circuit, since static electric discharge may damage this
control panel. Always touch yourself to ground while working on this panel to discharge any static charge in your body.
7. 120V/220V/230V/240V AC is present on the digital programmer circuit (Terminals of power relay’s and primary circuit
of Digital Programmer Circuit). When troubleshooting, be cautious of possible electrical shock hazard.
1.
Oven stops in 3 seconds after pressing start pad
Oven stops in 23 seconds after pressing start pad
Oven stops in 10 seconds after pressing start pad
(Auto sensor cooking)
Oven stops in 60 seconds after pressing start pad
2.
No display and no operation at all.
Fuse is blown.
1. Latch Switch
2. Power relay RY-1
3. Loose lead wire connector CN701, CN702
1. Magnetron
2. Loose lead wire connector CN703
1. Steam sensor
2.DPC
3. Loose wiring connector CN2
1. Oven temp. sensor
2. Loose wiring CN5
1. Allign door, Door Latch Switches
2. Loose wiring connectors
TROUBLESHOOTING GUIDE
DANGER HIGH VOLTAGES
Before troubleshooting, operate the microwave oven following the correct operating procedures in the instruction manual in order to find the exact
cause of any trouble, since operator error may be mistaken for the oven’s malfunction.
(Trouble 1) Oven stops operation during cooking
SYMPTOM
CAUSE
CORRECTIONS
No 120/220/230/240V AC is supplied to
H.V.Inverter (U) CN702 terminals
H.V.Inverter (U) operates by the control signals
from DPC but magnetron is not oscillating
Steam sensor circuit is not functions
Oven temperature sensor circuit is not functions
Most probably loose connection of connectors or
door latch mechanizm is not adjusted properly
- 22 -
120/
- 23 -
1.
Oven is dead.
Fuse is OK.
No display and no operation at all.
2.
No display and no operation at all.
Fuse is blown.
3.
Oven does not accept key input(Program)
4.
Oven lamp and fan motor turn on when oven is
plugged in with door closed.
5.
Timer starts count down but no microwave oscil-
lation.
(No heat while oven lamp and fan motor turn on)
6.
Oven can program but timer does not start count-
down.
7.
Microwave output is low. Oven takes longer time
to cook food.
8.
Turntable motor turns on when door is opened.
9.
Loud buzzing noise can be heard.
10.
Turntable motor does not rotate.
11.
Heater does not turn on.
1. Key input is not insequence
2. Open or loose connection of membrane key pad
    to DPC (Flat cable)
3. Shorted or open membrane key board
4. Defective DPC
1. Misadjustment or loose wiring of secondary
    latch switch
2. Defective secondary latch switch
1. Off-alignment of latch switches
2. Open or loose connection of high voltage circuit
    especially magnetron filament circuit
NOTE: Large contact resistance will bring lower
magnetron filament voltage and cause
magnetron to lower output and/or be in-
termittent.
3. Defective high voltage component
    HV Inverter Power Supply (u)
    Magnetron
4. Open or loose wiring of power relay B (RY-1)
5. Defective primary latch switch
6. Defective DPC or power relay B (RY-1)
1. Open or loose wiring of secondary latch switch
2. Off-alignment of secondary latch switch
3. Defective secondary latch switch
1. Decrease in power source voltage
2. Open or loose wiring of magnetron filament
    circuit.(Intermittent oscillation)
3. Aging change of magnetron
1. Shorted primary latch switch
1. Loose fan and fan motor
1. Open or loose wiring of turntable motor
2. Defective turntable motor
1. Defective heater
2. Defective power relay 4 (RY4)
3. Defective DPC
Check fan motor when thermal cutout is defec-
tive.
Check adjustment of primary, secondary latch
switch and short switch including door.
Refer to inverter PCB Troubleshooting
SYMPTOM
CAUSE
CORRECTIONS
Refer to operation procedure.
Refer to DPC troubleshooting.
Adjust door and latch switches.
Adjust door and latch switches.
Check high voltage component according to
component test procedure and replace if it is
defective.
Refer to DPC troubleshooting.
Adjust door and latch switches.
Consult electrician
1. Open or loose lead wire harness
2. Open thermal cutout (Cavity)
3. Defective DPC
1. Shorted lead wire harness
2. Defective primary latch switdh (NOTE 1)
3. Defective short switch (NOTE 1)
4. Defective Inverter Power Supply (U)
    Refer to component test procedure
NOTE 1: All of these switches must be replaced at the same time.
Check continuity of power relay (RY1)’s contacts (between 1 and 2) and if it has continuity,
replace power relay B (RY-1) also.
(Trouble 2) Other troubles
- 24 -
(Trouble 3) Trouble related Digital programmer circuit
SYMPTOM
No display when oven is first plugged in
No key input
No beep sound
Power relay A (RY-2) does not turn on even
though the program has been set and the
start pad is tapped
No microwave oscillation at any power
setting
Dark or unclear display
Missing or lighting of unnecessary segment
RESULT
Normal
Open
Abnormal
Normal = 5V
Abnormal
Normal
Abnormal
Normal
Abnormal
Normal = 5V
Still not turn on
Ry-2 turns on
Abnormal
Normal
5--- = 5v
Abnormal
Normal
Normal
Abnormal
Normal
Abnormal
     CHECK
Fuse resistor R28 1
Q10 emitter
(Output terminal)
Membrane switch continuity
IC-1 pin 8 voltage
IC-1 pin 41 voltage while operation
Short circuit between pin 8 and pin
12 of IC-220
IC-1 pin 9 voltages while operation at
high power
Q220 transistor
Replace display and check operation
Replace IC-1 and check operation
CAUSE/CORRECTIONS
STEP 2
Shorted circuit of IC-10
Q10
➝ IC-1, CX320, DISPLAY
Membrane switch
IC-1
IC-1
BZ, IC-220
IC-1
➝ Step 2
RY-2
IC-220
IC-1
➝ Step 2
Q220
IC-220, RY-1
DISPLAY
IC-1
IC-1
DISPLAY
STEP
1
2
1
1
1
2
1
2
1
1
(Trouble 4) Inverter circuit
Inverter PCB Repair Procedures
Warning for High Voltages!
1. Unplug oven when removing outer cabinet.
2. never touch inverter PCB with oven plugged in inverter PCB handling over 7,000V and it is very danger!
3. Heat sink is also energized with High Voltages!
4. Discharge high voltage before touching circuitry.
5. When testing inverter PCB, completely install it into oven, put outer cabinet and make ground.
1. Discharge high voltage before touching Inverter
PCB.
1. Unplug oven and leave it for more than 30 seconds before
    removing outer cabinet.
2. Use insulated lead wire to short across D701 Anode to D702
    Cathode or short across magnetron filament terminals to the
    chassis ground. Please refer to service manual for detail of the
    specified model.
2. Remove inverter PCB from oven before
troubleshooting.
Refer tp related service manual for inverter PCB removal.
1. Visual check:
    a. PCB board: Any crack on board, burnt printed copper foil
        pattern? Any cockroach, bugs excrements, any mark of wet?
    B. Components: Any damaged components? Any burnt, broken or
        missing?
How to discharge high voltage capacitors
How to check semi conductor IGBT
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