Panasonic CU-4E27PBD / CU-5E34PBD Service Manual ▷ View online
25
9.2 CU-5E34PBD
9.2.1 Check
Points
26
10. Installation
Instruction
10.1 Select The Best Location
If an awning is built over the unit to prevent direct
sunlight or rain, be careful that heat radiation from
the condenser is not obstructed.
the condenser is not obstructed.
There should not be any animal or plant which
could be affected by hot air discharged.
Keep the spaces indicated by arrows from wall,
ceiling, fence or other obstacles.
Do not place any obstacles which may cause a
short circuit of the discharged air.
Refrigerant piping size
Outdoor Unit
CU-4E27***
CU-5E34***
Liquid - side
ø 6.35 t0.8
ø 6.35 t0.8
Gas - side
ø 9.52 t0.8
*(ø 12.7 t0.8)
ø 9.52 t0.8
*(ø 12.7 t0.8)
*In case of indoor is CS-E21***, CS-XE21***,
CS-ME21***, CS-E24***, then ø 12.7 t0.8 gas-
pipe size must be used together with CZ-MA2P
(pipe size expander)
pipe size must be used together with CZ-MA2P
(pipe size expander)
Outdoor Unit
CU-4E27***
CU-5E34***
Equivalent length
45 m
45 m
If total piping length of all indoor units exceed the
equivalent length listed above, additional charge
with 20g of refrigerant (R410A) for each additional
meter of piping.
with 20g of refrigerant (R410A) for each additional
meter of piping.
Allowable piping length
Outdoor Unit
CU-4E27*** CU-5E34***
Allowable piping length of each indoor unit (min. ~ max.)
3 m ~ 25 m
3 m ~ 25 m
Allowable total piping length of all indoor unit
70 m or less
80 m or less
Height difference between indoor and outdoor unit
Outdoor unit located on upper side
15 m or less
15 m or less
Outdoor unit located otherwise
7.5 m or less
7.5 m or less
Height difference between indoor unit
Outdoor unit located on upper side
7.5 m or less
7.5 m or less
Outdoor unit located otherwise
15 m or less
15 m or less
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Outdoor Unit Installation Guidelines
Where a wall or other obstacle is in the path of outdoor unit’s intake or exhaust airflow, follow the installation
guidelines below.
For any of the below installation patterns, the wall height on the exhaust side should be 1200mm or less.
10.2 Install The Outdoor Unit
After selecting the best location, start installation
to Indoor/Outdoor Unit Installation Diagram.
1. Fix the unit on concrete or rigid frame firmly
1. Fix the unit on concrete or rigid frame firmly
and horizontally by bolt nut (ø10 mm).
2. When installing at roof, please consider strong
wind and earthquake.
Please fasten the installation stand firmly with
bolt or nails.
Please fasten the installation stand firmly with
bolt or nails.
Model A
B
C
D
CU-4E27***,
CU-5E34***
620 mm
170 mm
20 mm
380.5 mm
10.3 Connect The Piping
Remove the cabinet side plate (metal) from the
unit by loosening six screws.
Connecting The Piping To Outdoor Unit
Decide piping length and then cut by using pipe
cutter.
Remove burrs from cut edge. Make flare after
inserting the flare nut (locate at valve) onto the
copper pipe.
Align center of piping to valves and then tighten
with torque wrench to the specified torque as
stated in the table.
cutter.
Remove burrs from cut edge. Make flare after
inserting the flare nut (locate at valve) onto the
copper pipe.
Align center of piping to valves and then tighten
with torque wrench to the specified torque as
stated in the table.
Do not over tighten, over tightening may cause gas leakage
Piping size
Torque
1/4" [6.35 mm]
[18N•m (1.8 kgf.m)]
3/8" [9.52 mm]
[42 N•m (4.3 kgf.m)]
1/2" [12.7 mm]
[55 N•m (5.6 kgf.m)]
5/8" [15.88 mm]
[65 N•m (6.6 kgf.m)]
3/4" [19.05 mm]
[100N•m (10.2 kgf.m)]
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CUTTING AND FLARING THE PIPING
1. Please cut using pipe cutter and then remove the burrs.
2. Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused.
2. Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused.
Turn the piping end down to avoid the metal powder entering the pipe.
3. Please make flare after inserting the flare nut onto the copper pipes.
10.4 Evacuation Of The Equipment
WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR UNIT AND
PIPES in the following procedure.
PIPES in the following procedure.
1. Connect a charging hose with a push pin to
the Low side of a charging set and the service
port of the gas side 3-way valve.
port of the gas side 3-way valve.
o
Be sure to connect the end of the
charging hose with the push pin to the
service port.
charging hose with the push pin to the
service port.
2. Connect the center hose of the charging set to
a vacuum pump.
3. Turn on the power switch of the vacuum pump
and make sure that the needle in the gauge
moves from 0 cmHg (0MPa) to -76 cmHg
(-0.1 MPa). Then evacuate the air
approximately ten minutes.
moves from 0 cmHg (0MPa) to -76 cmHg
(-0.1 MPa). Then evacuate the air
approximately ten minutes.
4. Close the Low side valve of the charging set
and turn off the vacuum pump. Make sure that
the needle in the gauge does not move after
approximately five minutes.
Note : BE SURE TO TAKE THIS
PROCEDURE IN ORDER TO
AVOID REFRIGERANT GAS
LEAKAGE.
the needle in the gauge does not move after
approximately five minutes.
Note : BE SURE TO TAKE THIS
PROCEDURE IN ORDER TO
AVOID REFRIGERANT GAS
LEAKAGE.
5. Disconnect the charging hose from the
vacuum pump and from the service port of the
3-way valve.
3-way valve.
6. Tighten the service port caps of gas side
3-way valve at a torque of 18 N•m with a
torque wrench.
torque wrench.
7. Remove the valve caps of both of the gas side
and liquid side 3-way valve. Position both of
the valves to “OPEN” using a hexagonal
wrench (4 mm).
the valves to “OPEN” using a hexagonal
wrench (4 mm).
8. Mount valve caps onto the gas side and liquid
side of the 3-way valve.
o
Be sure to check for gas leakage.
If gauge needle does not move from 0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa), in step e above take the following measure:
-
If the leak stops when the piping connections are tightened further, continue working from step e.
-
If the leak does not stop when the connections are retightened, repair location of leak.
-
Do not release refrigerant during piping work for installation and reinstallation.
-
Take care of the liquid refrigerant, it may cause frostbite.
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