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CS-A7GKD CU-A7GKD CS-A9GKD CU-A9GKD CS-A12GKD CU-A12GKD
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81
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6.92 MB
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PDF
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Service Manual
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Device
Air Conditioner / AIR CONDITIONER
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cs-a7gkd-cu-a7gkd-cs-a9gkd-cu-a9gkd-cs-a12gkd-cu-a.pdf
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Panasonic CS-A7GKD / CU-A7GKD / CS-A9GKD / CU-A9GKD / CS-A12GKD / CU-A12GKD Service Manual ▷ View online

25
11.2. Indoor Unit
11.2.1.
How To Fix Installation Plate
The mounting wall is strong and solid enough to prevent it from
the vibration.
The centre of installation plate should be at more than 450 mm
at right and left of the wall.
The distance from installation plate edge to ceiling should more
than 67 mm.
From installation plate left edge to unit's left side is 74 mm.
From installation plate right edge to unit's right is 94 mm.
1. Mount the installation plate on the wall with 5 screws or
more.
(If mounting the unit on the concrete wall, consider using
anchor bolts.)
• Always mount the installation plate horizontally by
aligning the marking-off line with the thread and using a
level gauge.
2. Drill the piping plate hole with ø70 mm hole-core drill.
• Line according to the left and right side edge of the instal-
lation plate. The meeting point of the extended line is the
centre of the hole. Another method is by putting measur-
ing tape at position as shown in the diagram above. The
hole centre is obtained by measuring the
distance namely 150 mm and 125 mm for left and right
hole respectively.
• Drill the piping hole at either the right or the left and the
hole should be slightly slanted to the outdoor side.
11.2.2.
To Drill A Hole  In  The  Wall  And
Install A Sleeve Of Piping
1. Insert the piping sleeve to the hole.
2. Fix the bushing to the sleeve.
3. Cut the sleeve until it extrudes about 15 mm from the
wall.
4. Finish by sealing the sleeve with putty or caulking
compound at the final stage.
11.2.3.
Indoor Unit Installation
For the right rear piping
For the right and right bottom piping
:
:
:
For left side piping, piping connection for liquid should be
about 15 mm from this line.
For left side piping, piping connection for gas should be
about 45 mm from this line.
For left side piping, piping connection cable should be
about 800 mm from this line.
Caution
When the wall is hollow, please be sure to use the sleeve for tube
ass’y to prevent dangers caused by mice biting the connecting cable.
26
For the embedded piping
Pull out the piping and drain hose
How to keep the cover
Insert the connecting cable
Install the Indoor unit
Secure the Indoor Unit
(This can be used for left rear piping & left bottom piping 
also.)
27
• How to pull the piping and drain hose out, in case of the
embedded piping.
• In case of left piping how to insert the connecting cable and
drain hose.
11.2.4.
Connect The Cable To The Indoor
Unit
1. The inside and outside connecting cable can be
connected without removing the front grille.
2. Connecting cable between indoor unit and outdoor unit
shall be approved polychloroprene sheathed 3 (C7GK,
C9GK, C12GK) or 5 (A7GK, A9GK, A12GK) × 1.5mm
2
flexible cord, type designation 245 IEC 57 or heavier
cord.
• Ensure the colour of wires of outdoor unit and the
terminal Nos. are the same to the indoor’s respectively.
• Earth lead wire shall be longer than the other lead wires
as shown in the figure for the electrical safety in case of
the slipping out of the cord from the anchorage.
• Secure the cable onto the control board with the holder
(clamper).
11.3. Outdoor Unit
11.3.1.
Install The Outdoor Unit
• After selecting the best location, start installation according
to Indoor/Outdoor Unit Installation Diagram.
1. Fix the unit on concrete or rigid frame firmly and
horizontally by bolt nut (ø10 mm).
2. When installing at roof, please consider strong wind and
earthquake. Please fasten the installation stand firmly
with bolt or nails.
11.3.2.
Connecting The Piping
Connecting The Piping To Indoor Unit
Please make flare after inserting flare nut (locate at joint portion
of tube assembly) onto the copper pipe. (In case of using long
piping)
Connect the piping
• Align the center of piping and sufficiently tighten the flare nut
with fingers.
• Further tighten the flare nut with torque wrench in specified
torque as stated in the table.
Model
A
B
C
D
C7GK, C9GK, A7GK,
A9GK
474
87
18.5
261
A12GK, C12GK
570
105
18.5
320
28
Connecting The Piping To Outdoor Unit
Decide piping length and then cut by using pipe cutter. Remove
burrs from cut edge. Make flare after inserting the flare nut
(locate at valve) onto the copper pipe. Align center of piping to
valves and then tighten with torque wrench to the specified
torque as stated in the table.
CUTTING AND FLARING THE PIPING
1. Please cut using pipe cutter and then remove the burrs.
2. Remove the burrs by using reamer. If burrs is not
removed, gas leakage may be caused. Turn the piping
end down to avoid the metal powder entering the pipe.
3. Please make flare after inserting the flare nut onto the
copper pipes.
11.3.3.
Evacuation Of The Equipment
WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR UNIT AND PIPES in the
following procedure.
1. Connect a charging hose with a push pin to the Low side of a charging set and the service port of the 3-way valve.
• Be sure to connect the end of the charging hose with the push pin to the service port.
2. Connect the center hose of the charging set to a vacuum pump.
3. Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from 0 cmHg (0 MPa) to -
76 cmHg (-0.1 MPa). Then evacuate the air approximately ten minutes.
4. Close the Low side valve of the charging set and turn off the vacuum pump. Make sure that the needle in the gauge does not
move after approximately five minutes.
Note: BE SURE TO FOLLOW THIS PROCEDURE IN ORDER TO AVOID REFRIGERANT GAS LEAKAGE.
5. Disconnect the charging hose from the vacuum pump and from the service port of the 3-way valve.
6. Tighten the service port caps of the 3-way valve at torque of 18 N.m with a torque wrench.
7. Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to “OPEN” using a hexagonal
wrench (4 mm).
8. Mount valve caps onto the 2-way valve and the 3-way valve.
• Be sure to check for gas leakage.
Model
Piping size (Torque)
Gas
Liquid
C7GK, C9GK, A7GK, A9GK
3/8” [42 N•m]
1/4” [18 N•m]
C12GK, A12GK
1/2” [55 N•m]
1/4” [18 N•m]
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