LG 60LN54XX / 60LN5400 / 60LN5420 / 60LN542Y (CHASSIS:LB31F / LB36B) Service Manual ▷ View online
- 9 -
(3) Show the message "Copying files from memory".
(4) Updating is starting.
(5) Updating Completed, The TV will restart automatically.
(6) If your TV is turned on, check your updated version and
Tool option. (explain the Tool option, next stage)
* If updated version is higher than what TV has, the TV can
lost all channel data. In this case, you have to channel
recover. If all channel data is cleared, you didn’t have a
DTV/ATV test on production line.
* After downloading, have to adjust Tool Option again.
(1) Push "IN-START" key in service remote control.
(2) Select "Tool Option 1" and push "OK" key.
(3) Punch in the number. (Each model has their number)
(4) Completed selecting Tool option.
*
RS-232C Connection Method.
Connection : PCBA (USB Port) → USB to Serial Adapter
(UC-232A) → RS-232C cable → PC(RS-232C port)
● Product name of USB to Serial Adapter is UC-232A.
4. ADC Process
4.1. ADC
- Enter Service Mode by pushing "ADJ" key,
Calibration".
<Caution> Using "P-ONLY" key of the Adjustment remote
control, power on TV.
* ADC Calibration Protocol (RS232)
Adjust Sequence
▪ aa 00 00 [Enter Adjust Mode]
▪ xb 00 40 [Component1 Input (480i)]
▪ ad 00 10 [Adjust 480i Comp1]
▪ aa 00 90 End Adjust mode
* Required equipment : Adjustment remote control.
4.2. Function Check
4.2.1. Check display and sound
■ Check Input and Signal items.
(1) TV
(2) AV (CVBS)
(3) COMPONENT (480i)
(4) HDMI
* Display and Sound check is executed by Remote control.
<Caution> Not to push the "INSTOP" key after completion if
the function inspection.
NO
Item
CMD 1 CMD 2 Data 0
Enter
Adjust MODE
Adjust
‘Mode In’
A
A
0
0
When transfer the ‘Mode In’,
Carry the command.
ADC adjust
ADC Adjust
A
D
1
0
Automatically adjustment
(The use of a internal pattern)
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option Commercial
6. Country Group
7. Area Option
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option Commercial
6. Country Group
7. Area Option
8. ADC Calibration
►
9. White Balance
10. 10 Point WB
11. Test Pattern
12. EDID D/L
13. Sub B/C
14. Ext. Input Adjust
10. 10 Point WB
11. Test Pattern
12. EDID D/L
13. Sub B/C
14. Ext. Input Adjust
ADC Calibration
ADC Comp 480i
ADC Comp 1080p
ADC Type
ADC Comp 1080p
ADC Type
Start
NG
NG
NG
OTP
Reset
- 10 -
5. Total Assembly line process
5.1. Adjustment Preparation
▪ W/B Equipment condition
CA210: CH14, Test signal: Inner pattern(80IRE)-LED Module
▪ Above 5 minutes H/run in the inner pattern. ("power on" key
of Adjustment remote control)
* The spec of color temperature and coordinate.
▪ W/B Table in process of aging time
- LGD / CMI Module
(Normal line)
- LGD / CMI Module
(aging chamber)
- AUO/COST/SHARP/BOE Module which cool spec is 13000K
* Connecting picture of the measuring instrument
(On Automatic control)
Inside Pattern is used when W/B is controlled. Connect to
auto controller or push Adjustment Remote control POWER
ON → Enter the mode of White-Balance, the pattern will
come out.
* Auto-control interface and directions
(1) Adjust in the place where the influx of light like floodlight
around is blocked. (Illumination is less than 10 lux).
(2) Adhere closely the Color analyzer(CA210) to the module
less than 10 cm distance, keep it with the surface of the
Module and Color analyzer's prove vertically.(80° ~ 100°).
(3) Aging time
- After aging start, keep the power on (no suspension of
power supply) and heat-run over 5 minutes.
- Using ‘no signal’ or ‘full white pattern’ or the others,
check the back light on.
▪ Auto adjustment Map(RS-232C)
RS-232C COMMAND
[CMD ID DATA]
Wb
00 00
White Balance Start
Wb
00 ff
White Balance End
<Caution>
Color Temperature : COOL, Medium, Warm.
One of R Gain/G Gain/ B Gain should be kept on 0xC0, and
adjust other two lower than C0.(When R/G/B Gain are all
C0, it is the FULL Dynamic Range of Module)
Full White Pattern
CA-210
COLOR
ANALYZER
TYPE : CA-210
RS-232C Communication
Mode
Color Temp
Color coordinate
Remark
Cool (C50)
13,000 K
X=0.271 (±0.002)
Y=0.270 (±0.002)
<Test Signal>
- Inner pattern
for W/B adjust
- External white
pattern
(80IRE, 204gray)
Medium(0)
9,300 K
X=0.285 (±0.002)
Y=0.293 (±0.002)
Warm(W50)
6,500 K
X=0.313 (±0.002)
Y=0.329 (±0.002)
Aging time
Cool
Medium
Warm
Color coordinate
X
y
x
y
x
y
Target
271
270
285
293
313
329
1
0-2
281
287
295
310
320
342
2
3-5
280
285
294
308
319
340
3
6-9
278
284
292
307
317
339
4
10-19
276
281
290
304
315
336
5
20-35
275
277
289
300
314
332
6
36-49
274
274
288
297
313
329
7
50-79
273
272
287
295
312
327
8
80-119
272
271
286
294
311
326
9
Over 120
271
270
285
293
310
325
Aging time
Cool
Medium
Warm
Color coordinate
X
y
x
y
x
y
Target
271
270
285
293
313
329
1
0-5
280
285
294
308
319
340
2
6-10
276
280
290
303
315
335
3
11-20
272
275
286
298
311
330
4
21-30
269
272
283
295
308
327
5
31-40
267
268
281
291
306
323
6
41-50
266
265
280
288
305
320
7
51-80
265
263
279
286
304
318
8
81-119
264
261
278
284
303
316
9
Over 120
264
260
278
283
303
315
Cool
Medium
Warm
X
y
x
y
x
y
spec
271
270
285
293
313
329
target
275
276
289
299
317
335
RS-232C COMMAND
[CMD ID DATA]
MIN
CENTER
(DEFAULT)
MAX
Cool
Mid
Warm
Cool Mid Warm
R Gain jg
Ja
jd
00
172
192 192
192
G Gain jh
Jb
je
00
172
192 192
192
B Gain ji
Jc
jf
00
192
192 172
192
R Cut
64
64
64
128
G Cut
64
64
64
128
B Cut
64
64
64
128
- 11 -
* Manual W/B process using adjust Remote control.
■ Color analyzer(CA100+, CA210) should be used in the
calibrated ch by CS-1000.
■ Operate the zero-calibration of the CA100+ or CA-210,
then stick sensor to the module when adjusting.
■ After enter Service Mode by pushing “ADJ” key,
■ Enter White Balance by pushing “►” key at “9. White
Balance”.
■ For manual adjustment, it is also possible by the following
sequence.
(1) Set TV in Adj. mode using “P-ONLY” key on remote
controller and then operate heat run longer than 15
minutes.(If not executed this step, the condition for W/B
may be different.)
(2) Push “Exit” key.
(3) Enter White Balance mode by pushing the ADJ key and
select “9. White Balance”. When KEY (►) is pressed,
206 Gray internal pattern will be displayed.
(4) Zero Calibrate the probe of Color Analyzer, then place it
on the center of LCD module within 10cm of the surface
(5) Select each items (Red/Green/Blue Gain) using
▲/▼(CH +/-) key on Remote control.
(6) Adjust R/ G/ B Gain using ◄/►(VOL +/-) key on R/C.
(7) Adjust three modes all (Cool / Medium / Warm)
- For All model w/o LS345
Fix the one of R/G/B gain and change the others
- For G-FIX model
Cool Mode
1) Fix the one of R/G/B gain to 192 (default data) and
decrease the others. (If G gain is adjusted over 172
and R and B gain less than 192 , Adjust is O.K.)
2) If G gain is less than 172, Increase G gain by up to
172, and then increase R gain and G gain same
amount of increasing G gain.
3) If R gain or B gain is over 255, readjust G gain less
than 172, Conform to R gain is 255 or B gain is 255
Medium / Warm Mode - Fix the one of R/G/B gain to
192 (default data) and decrease the others.
(8) When adjustment is completed, exit adjustment mode
using EXIT key on Remote control.
* CASE Cool
First adjust the coordinate far away from the target
value(x, y).
1) x, y > target
i) Decrease the R, G.
2) x, y < target
i) First decrease the B gain,
ii) Decrease the one of the others.
3) x > target, y < target
i) First decrease B, so make y a little more than the
target.
ii) Adjust x value by decreasing the R.
4) x < target, y > target
i) First decrease B, so make x a little more than the
target.
ii) Adjust x value by decreasing the G.
* After You finish all adjustments, Press “In-start” button
and compare Tool option and Area option value with its
BOM, if it is correctly same then unplug the AC cable.
If it is not same, then correct it same with BOM and
unplug AC cable.
For correct it to the model’s module from factory JIG
model.
* Push the “IN STOP" key after completing the function
inspection.
5.2. DDC EDID Write (HDMI 256Byte)
■ Connect HDMI Signal Cable to HDMI Jack.
■ Write EDID DATA to EEPROM(24C02) by using DDC2B
protocol.
■ Check whether written EDID data is correct or not.
* For Service main Assembly, EDID have to be downloaded.
5.3. EDID DATA
1) All Data : HEXA Value
2) Changeable Data :
*: Serial No : Controlled / Data:01
**: Month : Controlled / Data:00
***: Year : Controlled
****: Check sum
- Auto Download
■ After enter Service Mode by pushing “ADJ” key,
■ Enter EDID D/L mode.
■ Enter “START” by pushing “OK” key.
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option Commercial
6. Country Group
7. Area Option
8. ADC Calibration
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option Commercial
6. Country Group
7. Area Option
8. ADC Calibration
9. White Balance
10. 10 Point WB
11. Test Pattern
12 EDID D/L
13. Sub B/C
14. Ext. Input Adjust
11. Test Pattern
12 EDID D/L
13. Sub B/C
14. Ext. Input Adjust
Whit Balance
Color Temp.
◄
►
R-Gain
G-Gain
B-Gain
R-Cut
G-Cut
B-Cut
Test-Pattern
Backlight
Reset
G-Gain
B-Gain
R-Cut
G-Cut
B-Cut
Test-Pattern
Backlight
Reset
To Set
Cool
172
192
192
192
192
64
64
64
64
64
ON
100
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option Commercial
6. Country Group
7. Area Option
8. ADC Calibration
9. White Balance
10. 10 Point WB
11. Test Pattern
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option Commercial
6. Country Group
7. Area Option
8. ADC Calibration
9. White Balance
10. 10 Point WB
11. Test Pattern
12. EDID D/L
►
13. Sub B/C
14. Ext. Input Adjust
14. Ext. Input Adjust
EDID D/L
HDMI1
NG
HDMI2
NG
Start
Reset
EDID D/L
HDMI1
OK
HDMI2
OK
Start
Reset
- 12 -
* Edid data and Model option download (RS232)
[Caution]
* Use the proper signal cable for EDID Download
- Analog EDID : Pin3 exists
- Digital EDID : Pin3 exists
(1) FHD 10BIT HDMI EDID DATA (60LN54 SREIRS)
(2) Detail EDID Options are below
a. Product ID
b. Serial No: Controlled on production line.
c. Month, Year: Controlled on production line:
ex) Week : '01' -> '01'
Year : '2013' -> '17' fix
d. Model Name(Hex):
cf) TV set’s model name in EDID data is below.
e. Checksum: Changeable by total EDID data.
f. Vendor Specific
- FHD 10bit model
5.4. Outgoing condition Configuration
■ When pressing IN-STOP key by Service remote control,
Red LED are blinked alternatively. And then automatically
turn off. (Must not AC power OFF during blinking)
5.5. GND and HI-POT Test
5.5.1. GND & HI-POT auto-check preparation
(1) Check the POWER CABLE and SIGNAL CABE insertion
condition
(2) You can’t use Tuner Ground & Tuner signal line at LB31B/
LB36B/LB31F/LB31J.
5.5.2. GND & HI-POT auto-check
(1) Pallet moves in the station.(POWER CORD / AV CORD is
tightly inserted)
(2) Connect the AV JACK Tester.
(3) Controller (GWS103-4) on.
(4) GND Test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, execute next process(Hi-pot test).
(Remove A/V CORD from A/V JACK BOX)
(5) HI-POT test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, GOOD Lamp on and move to next
process automatically.
5.5.3. Checkpoint
(1) Test voltage
1) 3 Poles
- GND: 1.5 KV/min at 100 mA
- SIGNAL: 3 KV/min at 100 mA
2) 2 Poles
- SIGNAL: 3 KV/min at 100 mA
(2) TEST time: 1 second
(3) TEST POINT
1) 3 Poles
- GND Test = POWER CORD GND and SIGNAL
CABLE GND.
- Hi-pot Test = POWER CORD GND and LIVE &
NEUTRAL.
2) 2 Poles
- Hi-pot Test = Accessible Metal and LIVE & NEUTRAL.
(4) LEAKAGE CURRENT: At 0.5 mArms
6. Local Dimming Function Check
Step1) Turn on TV.
Step2) Press “P-only” key, enter to power only mode and
escape the “P-only” Mode by pressing “Exit” key.
Step3) Press “Tilt” key, entrance to Local Dimming mode.
Step4) At the Local Dimming mode, module Edge Backlight
moving Top to bottom Back light of module moving.
Step5) confirm the Local Dimming mode.
Step6) Press “Exit” key.
NO
Item
CMD 1 CMD 2 Data 0
Enter download
Mode
Download
‘Mode In’
A
A
0
0 When transfer the ‘Mode In’,
Carry the command.
EDID data and
Model option
download
ADC Adjust
A
E
00 10 Automatically adjustment
(The use of a internal pattern)
No.
Item
Condition
Hex Data
1
Manufacturer ID
GSM
1E6D
2
Version
Digital : 1
01
3
Revision
Digital : 3
03
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
0
00 FF FF FF FF FF FF 00 1E 6D
A
B
10
C
01 03 80 A0 5a 78 0A EE 91 A3 54 4C 99 26
20 0F 50 54 A1 08 00 31 40 45 40 61 40 71 40 81 80
30 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
40 45 00 A0 5A 00 00 00 1E 66 21 50 B0 51 00 1B 30
50 40 70 36 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A
60 3E 1E 53 10 00 0A 20 20 20 20 20 20
D
70
D
01
E
80 02 03 22 F1 4E 10 9F 04 13 05 14 03 02 12 20 21
90 22 15 01 26 15 07 50 09 57 07
f
A0
f
01 1d 80 18 71 1c 16 20 58 2c 25 00 20 C2
B0 31 00
0
9e 01 1d 00 72 51 d0 1e 20 6e 28 55 00
C0 20 C2 31 00 00 1e 02 3a 80 18 71 38 2d 40 58 2c
D0 45 00 A0 5a 00 00 00 1e 01 1d 00 Bc 52 d0 1e 20
E0 B8 28 55 40 C4 8e 21 00 00 1e 00 00 00 00 00 00
F0 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 E
Model Name
HEX
EDID Table
DDC Function
HD/FHD Model
0001
01 00
Analog/Digital
MODEL NAME
MODEL NAME(HEX)
LG TV
00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 (LG TV)
EDID C/S data
FHD-10BIT(HDMI)
Check Sum
(Hex)
Block 0
42
Block 1
DE (HDMI1)
CE (HDMI2)
CE (HDMI2)
Input
Model name(HEX)
HDMI1
67030C001000B82D
HDMI2
67030C002000B82D
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