DOWNLOAD LG TS-H076JSA0 / S07LHK Service Manual ↓ Size: 46.33 MB | Pages: 118 in PDF or view online for FREE

Model
TS-H076JSA0 S07LHK
Pages
118
Size
46.33 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner
File
ts-h076jsa0-s07lhk.zip
Date

LG TS-H076JSA0 / S07LHK Service Manual ▷ View online

4
INSTALLATION OF INDOOR, OUTDOOR UNIT
Read completely, then follow step by step.
Select the best location 
Indoor unit
Do not have any heat or steam near the unit.
Select a place where there are no
obstacles in front of the unit.
Make sure that condensation drainage
can be conveniently routed away.
Do not install near a doorway.
Ensure that the space around the left and
right of the unit is more than "A". The unit
should be installed as high on the wall as
possible, allowing a minimum of "B" from
ceiling.
Use a stud finder to locate studs to
prevent unnecessary damage to the wall.
Outdoor unit
If an awning is built over the unit to
prevent direct sunlight or rain exposure,
make sure that heat radiation from the
condenser is not restricted.
Ensure that the space around the back
and sides is more than 10cm. The front of
the unit should have more than 70cm of
space.
Do not place animals and plants in the
path of the warm air.
Take the air conditioner weight into
account and select a place where noise
and vibration are minimum.
Select a place so that the warm air and
noise from the air conditioner do not
disturb neighbors.
Rooftop Installations:
If the outdoor unit is installed on a roof structure, be
sure to level the unit. Ensure the roof structure and
anchoring method are adequate for the unit location.
Consult local codes regarding rooftop mounting.
Piping length and elevation
More than "B"
More than "A"
More than 2.3m
More than "A"
More than 10cm
More than 10cm
More 
than 60cm
More than 60cm
More than 70cm
Pipe Size
Capacity
(Btu/h)
GAS
LIQUID
Max. 
Length
(m)
Additional
Refrigerant
(g/m)
Max.
Elevation
B
(m)
Standard
Length
(m)
If case more than 5m
A
C
B
• Capacity is based on standard length and maximum
allowance length is on the basis of reliability.
• Oil trap should be installed every 5~7 meters.
Outdoor unit
Indoor unit
A
B
Outdoor unit
Indoor unit
A
B
A
Oil trap
Outdoor unit
Indoor unit
B
CAUTION
Install the indoor unit on the wall where the height
from the floors more than 2.3 meters.
CAUTION
Grade
Clearance(cm)
A
B
7K~28K
10
5
30K~38K
30
12
7k~14k
3/8"(Ø9.52)
1/4"(Ø6.35)
4 or 7.5
7
15
20
1/2"(Ø12.7)
1/4"(Ø6.35)
4 or 7.5
7
15
20
1/2"(Ø12.7)
1/4"(Ø6.35)
4 or 7.5
15
30
20
18k~28k
5/8"(Ø15.88)
1/4"(Ø6.35)
4 or 7.5
15
30
20
5/8"(Ø15.88)
3/8"(Ø9.52)
4 or 7.5
15
30
30
30k~38k
5/8"(Ø15.88)
3/8"(Ø9.52)
7.5
15
30
30
3/4"(Ø19.05)
3/8"(Ø9.52)
7.5
15
30
50
ENGLISH
5
How to fix installation plate
The wall you select should be strong and solid
enough to prevent vibration
Mount the installation plate on the wall with 
6 type "A" screws. If mounting the unit on a
concrete wall, use anchor bolts.
Mount the installation plate horizontally by
aligning the centerline using a level.
Measure the wall and mark the centerline. It
is also important to use caution concerning
the location of the installation plate-routing of
the wiring to power outlets is through the
walls typically. Drilling the hole through the
wall for piping connections must be done
safely.
5-7mm
(3/16"~5/16")
Indoor
WALL
Outdoor
Answering telephone / Normal telephone
(Not packed in the box)
Adaptor
(Not packed in 
the box)
Telephone Control
Cord Wire
(Packed in the box)
Phone
Conductor
Installation Plate
Type "A" screw
Installation plate
Ø70mm
Left rear piping
Right rear piping
C
D
B
A
Ø70mm
Ø70mm
Left rear piping
Right rear piping
C
E
A
B
D
Installation plate
Installation plate
A
B
■ 
Drill the piping hole with a ø70mm hole core
drill. Drill the piping hole at either the right or
the left with the hole slightly slanted to the
outdoor side.
■ 
Open the Front Grille.
■ 
Pass Telephone Control Cord Wire through
the hole which the power cord goes
through.
■ 
Connect Telephone Control Cord Wire to
the phone jack of telephone PCB of
Control Box.
■ 
Fix Telephone Control Cord Wire inside
Control box so as not to disconnect.
■ 
Close the Front Grille.
Drill a hole in the wall
Installation instructions of
telephone control(Optional)
A
B
C
D
SJ
90
20
80
20
SL, SK
45
40
80
20
SQ
75
12
80
12
SR
0
40
20
40
ST
105
0
210
0
CHASSIS
(Grade)
Distance (mm)
A
B
C
D
E
SM
180
115
-
115
50
SN
180
115
195
115
-
CHASSIS
(Grade)
Distance (mm)
6
FLARING WORK AND CONNECTION OF PIPING
mm
inch
mm
Ø6.35
1/4
0~0.5
Ø9.52
3.8
0~0.5
Ø12.7
1/2
0~0.5
Ø15.88
5/8
0~1.0
Ø19.05
3/4
1.0~1.3
Outside diameter
A
Connection of piping -- Indoor
■ 
Preparing the indoor unit's piping and drain
hose for installation through the wall.
Remove the plastic tubing retainer(see
illustration below) and pull the tubing and
drain hose away from chassis.
Replace the plastic tubing holder in the
original position.(Optional)
Flaring work
Main cause for refrigerant leakage is due to defect
in the flaring work. Carry out correct flaring work
using the following procedure.
Cut the pipes and the cable.
Use the piping kit accessory or pipes
purchased locally.
Measure the distance between the indoor and
the outdoor unit.
Cut the pipes a little longer than the measured
distance.
Cut the cable 1.5m longer than the pipe length.
Burr removal
Completely remove all burrs from the cut
cross section of pipe/tube.
Put the end of the copper tube/pipe in a
downward direction as you remove burrs in
order to avoid dropping burrs into the tubing.
A
B
Putting nut on
Remove flare nuts attached to indoor and
outdoor unit, then put them on pipe/tube
having completed burr removal.
(not possible to put them on after flaring work)
C
Copper
pipe
90
°
Slanted   Uneven  Rough
Pipe
Reamer
Point down
Carry out flaring work using flaring tool as shown below.
Check
Compare the flared work with figure below.
If flare is noted to be defective, cut off the flared
section and re-flare it.
E
Flare nut
Copper tube
Tubing holder
Inclined
Inside is shiny without scratches
Smooth all round
Even length
all round
Surface
damaged
Cracked Uneven
thickness
= Improper flaring =
CAUTION
When install, make sure
that the remaining parts
must be removed clearly
so as not to damage the
piping and drain hose,
especially power cord
and connecting cable.
Bar
Copper pipe
Clamp handle
Red arrow mark
Cone
Yoke
Handle
Bar
"A"
Flaring work
Firmly hold copper pipe in a die in the
dimension shown in the table above.
D
ENGLISH
7
Route the indoor tubing and the drain hose in
the direction of rear right.
Insert the connecting cable into the indoor unit
from the outdoor unit through the piping hole.
Do not connect the cable to the indoor unit.
Make a small loop with the cable for easy
connection later.
Indoor unit installation
Hook the indoor unit onto the upper portion of the
installation plate.(Engage the two hooks of the
rear top of the indoor unit with the upper edge of
the installation plate.) Ensure that the hooks are
properly seated on the installation plate by
moving it left and right.
Tape the tubing, drain hose, and the connecting
cable. Be sure that the drain hose is located at
the lowest side of the bundle. Locating at the
upper side can cause drain pan to overflow
inside the unit.
D
Connecting the pipings to the indoor unit and
drain hose to drain pipe.
Align the center of the pipes and sufficiently
tighten the flare nut by hand.
E
A
B
C
NOTE: If the drain hose is routed inside the room,
insulate the hose with an insulation material
*
so that
dripping from "sweating"(condensation) will not damage
furniture or floors.
*
Foamed polyethylene or equivalent is recommended.
Drain hose
1
2
Connecting 
cable
Loop
Gas side
piping
Liquid side
piping
Drain hose
Drain hose
Connecting
cable
Indoor unit tubing
Flare nut
Pipes
For right rear piping
Wrench
Indoor unit tubing
Open-end wrench (fixed)
Connection pipe
Flare nut
Tighten the flare nut with a wrench.
Wrap the insulation material around the
connecting portion.
■ 
Overlap the connection pipe insulation material and
the indoor unit pipe insulation material. Bind them
together with vinyl tape so that there is no gap.
F
Plastic bands
Insulation material
Vinyl tape(narrow)
Adhesive
Drain pipe
Indoor unit drain hose
When extending the drain hose at the indoor unit,
install the drain pipe.
Vinyl tape(narrow)
Connection
pipe
Connecting cable
Vinyl tape
(wide)
Wrap with vinyl tape
Indoor 
unit pipe
Pipe
Wrap the area which accommodates the rear piping
housing section with vinyl tape.
mm
inch
kg.m
Ø6.35
1/4
1.8
Ø9.52
3.8
4.2
Ø12.7
1/2
5.5
Ø15.88
5/8
6.6
Ø19.05
3/4
6.6
Outside diameter
Torque
Page of 118
Display

Click on the first or last page to see other TS-H076JSA0 / S07LHK service manuals if exist.