DOWNLOAD LG LM-1963H2L Service Manual ↓ Size: 7.73 MB | Pages: 127 in PDF or view online for FREE

Model
LM-1963H2L
Pages
127
Size
7.73 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner
File
lm-1963h2l.zip
Date

LG LM-1963H2L Service Manual ▷ View online

Functions
ƒU
Room temperature sensor. (Thermistor)
ƒU
Maintains the room temperature in accordance with the Setting Temp. 
ƒU
Indoor fan is delayed for 5 seconds at the starting.
ƒU
Restarting is inhibited for approx. 3 minutes.
ƒU
High, Med, Low
ƒU
Intermittent operation of fan at low speed.
ƒU
The louver can be set at swing up and down automatically.
ƒU
The setting temperature, indoor fan speed and desired operation mode are automatically set.
ƒU
Both the indoor and outdoor fan stops during defrosting.
ƒU
Hot start after defrost ends.
ƒU
The indoor fan stops until the evaporator piping temperature will be reached at 28
¡
.
Indoor Unit
Operation ON/OFF by Remote controller
Sensing the Room Temperature
Room temperature control
Starting Current Control
Time Delay Safety Control
Indoor Fan Speed Control
Soft Dry Operation Mode
Airflow Direction Control
Deice (defrost) control (Heating)
Hot-start Control (Heating)
Auto Operation
–3–
–30–
3. Gas Charging 
(After Evacuation)
• Procedure 
(1) Connect the charge hose to the charging
cylinder. 
–  Connect the charge hose which you dis-
connected from the vacuum pump to the valve
at the bottom of the cylinder. 
– If you are using a gas cylinder, also use a scale
and reverse the cylinder so that the system can
be charged with liquid. 
(2) Purge the air from the charge hose.   
–  Open the valve at the bottom of the cylinder
and press the check valve on the charge set to
purge the air. (Be careful of the liquid
refrigerant).  The procedure is the same if
using a gas cylinder. 
(3) Open the valve (Lo side on the charge set and
charge the system with liquid refrigerant.
–  If the system can not be charged with the
specified amount of refrigerant, it can be
charged with a little at a time (approximately
150g each time) while operating the air
conditioner in the cooling cycle; however, one
time is not sufficient, wait approximately 1
minute and then repeat the procedure
(pumping down-pin).
(4) Immediately disconnect the charge hose from
the 3-way valve’s service port. 
–  Stopping partway will allow the gas to be
discharged.
– If the system has been charged with liquid
refrigerant while operating the air conditioner
turn off the air conditioner before disconnecting
the hose. 
(5) Mount the valve stem nuts and the service
port nut. 
– Use torque wrench to tighten the service port
nut to a torque of 1.8 kg.m.
– Be sure to check for gas leakage. 
\
This is different from previous procedures.
Because you are charging with liquid refrigerant
from the gas side, absolutely do not attempt to
charge with larger amounts of liquid refrigerant
while operating the air conditioner. 
Lo
Charging
cylinder 
Outdoor unit
Indoor unit
Liquid side
Gas side
CLOSE
Open
2-Way
valve
3-Way
valve
OPEN
Open
Check valve
(1)
–31–
Cycle Troubleshooting Guide 
Trouble analysis 
1. Check temperature difference between intake and discharge air and operating current. 
Temp. Difference 
Temp. difference   :   approx. 0°C
Current                  :   less than 80% of 
rated current  
Temp. difference   :   approx. 8°C
Current                  :   less than 80% of 
rated current  
Temp. difference   :   less than 8°C
Current                  :   over the rated
current 
Temp. difference   :   over 8°C 
Operating Current 
All amount of refrigerant leaked out
Check refrigeration cycle
Refrigerant leakege
Clog of refrigeration cycle
Defective compressor 
Excessive amount of refrigerant
Normal 
Notice : 
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger. 
2. Check temperature and pressure of refrigeration cycle. 
Notice : 
1. The suction pressure is usually 4.5~6.0 kg/cm
2
G at normal condition. 
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty. 
Suction pressure
Temperature
(Compared with
(Compared with
Cause of Trouble
Description
the normal value)
the normal value)
Defective compressor
Current is low
Defective 4-way reverse valve
Excessive amount of
High pressure does not quickly
Normal
refrigerant
rise at the beginning of 
operation
Insufficient amount of 
Current is low
Lower 
Higher
refrigerant (Leakage)
Clogging
Current is low 
High 
Higher  
–32–
Electronic Parts Troubleshooting Guide
: The unit does not operate.
Possible Trouble 1
YES
YES
YES
NO
YES
Is the input voltage
of transformer AC230V?
Is the input voltage
of IC01D DC12V?
Check the FUSE
and the wiring diagram.
Is the output voltage 
of IC01D DC12V?
Is the PIN 31,32 of
MICOM. DC5V?
Exchange MICOM
YES
NO
Check the main P.C.B
pattern
NO
NO
Check the D02D~D05D
NO
YES
Exchange 
the transformer
Is shorted the
transformer output?
NO
YES
Is the output voltage 
of IC02D DC5V?
NO
Exchange IC01D
Exchange IC02D
Is the output voltage
of transformer about DC12V?
Check the 
5V P.C.B pattern.
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