DOWNLOAD LG LM-1963H2L Service Manual ↓ Size: 7.73 MB | Pages: 127 in PDF or view online for FREE

Model
LM-1963H2L
Pages
127
Size
7.73 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner
File
lm-1963h2l.zip
Date

LG LM-1963H2L Service Manual ▷ View online

–19–
• Preparation of Piping
6. Connecting Pipes to the Indoor Unit
Main cause of gas leakage is defect in flaring work. Carry
out correct flaring work in the following procedure.
1) Cut the pipes and the cable.
Use the accessory piping kit or the pipes purchased
locally.
Measure the distance between the indoor and the out-
door unit.
Cut the pipes a little longer than measured distance.
Cut the cable 1.5m longer than the pipe length.
2) Burrs removal
Completely remove all burrs from the cut cross section
of pipe/tube.
Put the end of the copper tube/pipe to downward
direction as you remove burrs in order to avoid to let
burrs drop in the tubing.
3) Putting nut on
Remove flare nuts attached to indoor and outdoor
units, than put them on pipe/tube having completed
burr removal.
(Not possible to put them on after flaring work)
4) Flaring work
Carry out flaring work using flaring tool as shown
below.
Firmly hold copper tube in a bar(or die) as indicated
dimension in the table above.
5) Check
Compare the flared work with figure below.
If flare is noted to be defective, cut off the flared sec-
tion and do flaring work again.
Copper
tube
90
°
Slanted   Uneven  Rough
Pipe
Reamer
Point down
Flare nut
Copper tube
Bar
Copper pipe
Clamp handle
Red arrow mark
Cone
Yoke
Handle
Bar
"A"
Inclined
Inside is shining without scratches
Smooth all round
Even length
all round
Surface
damaged
Cracked Uneven
thickness
= Improper flaring =
Outside diameter
A
mm
inch
mm
Ø9.52
3/8
0.5~0.8
Ø15.88
5/8
0.8~1.0
Contents
Functions
3
Product Specifications (Cooling & Heating)
5
Dimensions
6
Refrigeration Cycle Diagram
7
Wiring Diagram
8
Operation Details
9
Installation of Indoor, Outdoor Unit
12
Test Running
24
3-way Valve
26
Cycle Troubleshooting Guide
31
Electronic Parts Troubleshooting Guide
32
Electronic Control Device
36
Schematic Diagram
38
Exploded View and Replacement Parts List
39
–2–
–20–
1. Form the piping according to its routing. Avoid
bending and bending back the same piping point
more than three times. (This will result in hard-
ening the pipe.)
2. After deforming the piping, align centers of the
union fitting of the indoor unit and the piping, and
tighten them firmly with wrenches.
3. Connect pipe to the service valve or ball valve
which is located below the outdoor unit.
4. After completing the piping connection, be sure
to check if there is gas leakage in indoor and
outdoor connection.
After completing the piping connection, execute
vacuum drying for the connecting piping and the
indoor unit.
The vacuum drying must be carried out using the
service ports of both the liquid and gas side valves.
Use two wrenches and tighten with regular torque.
Outdoor
unit
Liquid side
Flare connection
Gas side
Indoor 
B unit
Indoor 
A unit
Union
Piping Connection
Vacuum drying
CAUTION
Liquid side piping
Gas side piping
Ø 9.52mm
Ø15.88mm
Flare nut fastening torque
Ø6.35mm
1.8kg.mm
Ø12.7mm
5.5kg.mm
Ø9.52mm
4.0kg.mm
Ø15.88mm
6.6kg.mm
–21–
7. Installation of Decorative Panel
1. Temporarily fix two decorative panel fixing screws (hexagon M5 screw) on the unit body. (Tighten by amount
10mm in length.)
The fixing screws (hexagon M5 screw) are included the decorative panel box.
2. Remove the air inlet grille from the decorative panel. (Remove the hook for the air inlet grille cord.)
3. Hook the decorative panel key hole (          ) on the screws fixed in step above, and slide the panel so that
the screws reach the key hole edge.
4. Retighten completely two temporarily fixed screws and other two screws. (Total 4 screws)
5. Connect the louver motor connector.
6. After tightening these screws, install the air inlet grille (including the air filter).
Decorative panel fixing screws
(hexagon M5 screws)
Temporality fitting at 2 places
(Tightening about 10mm)
Decorative panel
Louver motor 
connector
Install the panel after 
making sure that the
piping side of the unit body 
matches the piping 
indication of the decorative 
panel
Control box 
cover
Louver motor connector
(In the control box)
Air conditioner unit
Piping side
Inlet Grille
Decorative panel fixing screws 
(Hexagon M5 screw)
Key holes
The arrow (     ) should point 
to the side where the pipes are.
The decorative panel has its installation
direction.
Before installing the decorative panel,
always remove the paper template.
¡
¡
ÿ
Method of connecting louver motor connector
• Louver motor housing consists in main PCB
• Open control cover, then connect louver motor connector to
louver motor housing in main PCB.
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