LG LB-D1861 / LB-D2461 / LB-F3061 / LB-F3661 / LB-F3681 / LB-F4261 / LB-E4881 / LB-E6081 / LB-E6084_HL_CL_HP_CP Service Manual ▷ View online
–29–
1. Form the piping according to its routing. Avoid bend-
ing and bending back the same piping point more
than three times. (This will result in hardening the
pipe.)
than three times. (This will result in hardening the
pipe.)
2. After deforming the piping, align centers of the union
fitting of the indoor unit and the piping, and tighten
them firmly with wrenches.
them firmly with wrenches.
3. Connect pipe to the service valve or ball valve which
is located below the outdoor unit.
4. After completing the piping connection, be sure to
check if there is gas leakage in indoor and outdoor
connection.
connection.
After completing the piping connection, execute vacuum
drying for the connecting piping and the indoor unit.
The vacuum drying must be carried out using the ser-
vice ports of both the liquid and gas side valves.
drying for the connecting piping and the indoor unit.
The vacuum drying must be carried out using the ser-
vice ports of both the liquid and gas side valves.
Use two wrenches and tighten with regular torque.
Outdoor
unit
Liquid side
Flare connection
Flare connection
Gas side
Indoor
unit
Union
Flare nut fastening torque
Ø6.35mm
1.8kg.m
Ø9.52mm
4.0kg.m
Ø12.7mm
5.5kg.m
Ø15.88mm
6.6kg.m
Ø19.05mm
6.6kg.m
Model
Liquid side piping
Gas side piping
18K, 24K Btu/h
1/4"
5/8"
30K Btu/h
3/8"
5/8"
36K Btu/h
3/8"
5/8"
42K Btu/h
3/8"
3/4"
48K Btu/h
3/8"
3/4"
60K Btu/h
1/2"
3/4"
Piping Connection
Vacuum drying
CAUTION
–30–
Ceiling
CAUTION
1~3mm
Drainage hole
Drainage hole
U-Trap
B
C
A
≥
70mm
B
≥
2C
C
≥
2 x SP
SP = External Pressure
(mmAq)
Ex) External Pressure
= 10mmAq
A
A
≥
70mm
B
≥
40mm
C
≥
20mm
A
Make sure to be closed.
Unit
Drainage pipe
(Local supply)
(Local supply)
Thermal insulator
(Local supply)
Drainage hole
CAUTION FOR GRADIENT OF
UNIT AND DRAIN PIPING
UNIT AND DRAIN PIPING
Lay the drain hose with a downware
inclination so water will drain out.
inclination so water will drain out.
700mm
(HP/CP model only)
Front of view
• Always lay the drain with downward inclination
(1/50 to 1/100).
Prevent any upward flow or reverse flow in any part.
Prevent any upward flow or reverse flow in any part.
• 5mm or thicker formed thermal insulator shall
always be provided for the drain pipe.
1. Install declination of the indoor unit is very important for the drain of the duct type air conditioner.
2. Minimum thickness of the insulation for the connecting pipe shall be 5mm.
• The unit must be horizontal or declined to the drain hose connected when finished installation.
CORRECT
INCORRECT
• Upward routing not
allowed
Applied U-Trap Dimension
• Install the P-Trap (or U-Trap) to prevent
a water leakage caused by the blocking
of intake air filter.
of intake air filter.
INCORRECT
CORRECT
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• Drill the piping hole with 70mm dia, hole
core drill.
• Piping hole should be slightly slant to the
outdoor side.
INSULATION, OTHERS
Insulate the joint and tubes completely.
All thermal insulation must comply with local requirement.
INDOOR UNIT
REFRIGERANT PIPE
• Insulate and tape both the gas piping and liquid piping.
THERMAL INSULATION
5~7mm
Indoor
Outdoor
WALL
Make sure that there is no clearance here.
Overlap with thermal
insulator for piping.
insulator for piping.
Thermal insulator for refrigerant pipe
(Local supply)
(Local supply)
Thermal insulator for
piping(Local supply)
piping(Local supply)
Hose crip for thermal insulator(Local supply)
Union for liquid pipe
Refrigerant pipe and thermal
insulator(Local supply)
insulator(Local supply)
Union for gas pipe
Thermal insulator for refrigerant pipe
(Local supply)
(Local supply)
Hose crip for thermal insulator
(Local supply)
(Local supply)
Connecting cable
Liquid pipe
Thermal insulator
Gas pipe
Tape
1. Wrap the connecting portion of indoor unit with
the Insulation material and secure it with two
Plastic Bands. (for the right pipings)
Plastic Bands. (for the right pipings)
• If you want to connect an additional drain hose,
the end of the drain-outlet should keep distance
from the ground. (Do not dip it into water, and fix
it on the wall to avoid swinging in the wind.)
from the ground. (Do not dip it into water, and fix
it on the wall to avoid swinging in the wind.)
2. Tape the Pipings, drain hose and Connecting
Cable from bottom to top.
3. Form the pipings gathered by taping along the
exterior wall and fix it onto the wall by saddle
or equivalent.
or equivalent.
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1) PRECAUTIONS IN TEST RUN
• The initial power supply must provide at least 90% of the rated voltage.
Otherwise, the air conditioner should not be operated.
For test run, carry out the cooling operation firstly even during heating season. If heating operation
is carried out firstly, it leads to the trouble of compressor. Then attention must be paid.
Carry out the test run more than 5 minutes without fail.
(Test run will be cancelled 18 minutes later automatically)
is carried out firstly, it leads to the trouble of compressor. Then attention must be paid.
Carry out the test run more than 5 minutes without fail.
(Test run will be cancelled 18 minutes later automatically)
• The test run is started by pressing the room temperature checking button and down timer button for 3 sec-
onds at the same time.
• To cancel the test run, press any button.
• After completing work, be sure to measure and record trial run properties, and store measured data, etc.
• Measuring items are room temperature, outside temperature, suction temperature, blow out temperature, wind
• Measuring items are room temperature, outside temperature, suction temperature, blow out temperature, wind
velocity, wind volume, voltage, current, presence of abnormal vibration and noise, operating pressure, piping
temperature, compressive pressure.
temperature, compressive pressure.
• As to the structure and appearance, check following items.
CHECK THE FOLLOWING ITEMS WHEN INSTALLATION IS COMPLETE
Caution
Is the circulation of air adequate?
Is the draining smooth?
Is the heat insulation complete
Is the draining smooth?
Is the heat insulation complete
(refrigerant and drain piping)?
Is there any leakage of refrigerant?
Is the remote controller switch operated?
Is there any faulty wiring?
Are not terminal screws loosened?
Is there any faulty wiring?
Are not terminal screws loosened?
M4...118N.cm{12kgf.cm}
M5...196N.cm{20kgf.cm}
M6...245N.cm{25kgf.cm}
M8...588N.cm{60kgf.cm}
Test running
Trap is required to prevent water from entering
into electrical parts.
into electrical parts.
Seal a small opening
around the pipings
with gum type sealer.
around the pipings
with gum type sealer.
Drain hose
Taping
Pipings
Connecting
cable
cable
Power supply
cord
cord
In case of the Outdoor unit being installed
below position of the Indoor unit.
below position of the Indoor unit.
FORM THE PIPINGS
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