Sony KV-SZ292M31 (serv.man2) Service Manual ▷ View online
REVISION HISTORY
BX1L
MODEL
KV-SZ292M31
KV-SZ292M50
KV-SZ292M50
PART NO. :
9-872-965-02
CHASSIS
NO.
SUFFIX
DATE
SUPP / CORR
DESCRIPTION
1
-01
2007/04
_ _
1st Issue
2
-02
2007/05
CORR-1
Changes in :
3-5. Sub Bright Adjustment (
3-5. Sub Bright Adjustment (
Page 26
)
4-3-1. P MAX/Contrast Adjustment (
Page 45
)
4-3-3. Sub Color Adjustment (
Page 45
)
Additional adjustment:
4-3-2. WHTL Adjustment (
4-3-2. WHTL Adjustment (
Page45
)
TRINITRON
®
COLOR TV
RM-GA002
SERVICE MANUAL
BX1L
CHASSIS
MODEL
COMMANDER DEST.
CHASSIS NO.
KV-SZ292M31
RM-GA002
South Africa SCC-V58E-A
KV-SZ292M50
RM-GA002
Malaysia
SCC-V37Y-A
MODEL
COMMANDER DEST.
CHASSIS NO.
– 2 –
KV-SZ292M31/M50
RM-GA002
TABLE OF CONTENTS
SELF DIAGNOSTIC FUNCTION ..................................3
1. DISASSEMBLY
1-1.
Rear Cover Removal .................................................. 5
1-2.
Speaker Removal ....................................................... 5
1-3.
Chassis Assy Removal ............................................... 5
1-4.
Service Position ......................................................... 5
1-5.
A Board and H2 Boards Removal ............................. 5
1-6.
Picture Tube Removal ................................................ 6
2. WIRE DRESSING
2-1.
Lead Assy, Jumper wire dressing at A board ............ 7
2-2.
Dressing of Conn Assy, 4P VH ................................. 7
2-3.
Wire dressing at A and H2 board .............................. 8
2-4.
Dressing of Conn Assy, 5P YUV ............................... 8
2-5.
Dressing of Conn Assy, 4P VM and Connector
Assy, 5P Front In ....................................................... 8
Assy, 5P Front In ....................................................... 8
2-6.
Installation and dressing of Earth Assy Coating ....... 9
2-7.
Insertion of Lead Assy, H Static .............................. 10
2-8.
Dress of Conn Assy, 5P Front In ............................. 10
2-9.
Dress Lead Assy, Earth and Conn Assy, 5P In
with purse lock Ø 5 .................................................. 10
with purse lock Ø 5 .................................................. 10
2-10. CV Board Connector Assy wire dressing ............... 10
2-11. Connector Assy wire dressing ................................. 11
2-12. Overall view of rotation coil conn ........................... 11
2-13. Overall view of Lead Assy, G2; Lead Assy,
2-11. Connector Assy wire dressing ................................. 11
2-12. Overall view of rotation coil conn ........................... 11
2-13. Overall view of Lead Assy, G2; Lead Assy,
Focus and Rotation Coil Conn Dressing ................. 11
2-14. Dress Lead Assy, Speaker to Rotation Coil
using purse lock Ø 9 ................................................ 12
2-15. Dressing of PF board conn assy (for models
with PF board only) ................................................. 12
2-16. Cap Assy, High Voltage installation ........................ 12
2-17. HV cap assy wire dressing ...................................... 13
2-18. AC Power Cord Wire Dressing ............................... 13
2-17. HV cap assy wire dressing ...................................... 13
2-18. AC Power Cord Wire Dressing ............................... 13
WIRE DRESSING FOR REVERSE CRT MODEL
2-19. Lead Assy, Jumper wire dressing at A board .......... 14
2-20. Wire dressing at A and H2 board ............................ 14
2-21. Dressing of Conn Assy, 4P VH ............................... 15
2-22. Dressing of Conn Assy, 5P YUV ............................. 15
2-23. Dressing of Conn Assy, 4P VM and Connector
2-20. Wire dressing at A and H2 board ............................ 14
2-21. Dressing of Conn Assy, 4P VH ............................... 15
2-22. Dressing of Conn Assy, 5P YUV ............................. 15
2-23. Dressing of Conn Assy, 4P VM and Connector
Assy, 5P Front In ..................................................... 15
2-24. Installation and dressing of Earth Assy Coating ..... 16
2-25. CV Board Connector Assy wire dressing ............... 17
2-26. Insertion of Lead Assy, H Static .............................. 17
2-27. CV Board Connector Assy wire dressing ............... 17
2-28. Connector Assy wire dressing ................................. 18
2-29. Connector Assy wire dressing ................................. 18
2-30. DY Connector Assy wire ......................................... 19
2-31. Overall view of rotation coil .................................... 19
2-32. Overall view of Lead Assy, G2; Lead Assy,
2-25. CV Board Connector Assy wire dressing ............... 17
2-26. Insertion of Lead Assy, H Static .............................. 17
2-27. CV Board Connector Assy wire dressing ............... 17
2-28. Connector Assy wire dressing ................................. 18
2-29. Connector Assy wire dressing ................................. 18
2-30. DY Connector Assy wire ......................................... 19
2-31. Overall view of rotation coil .................................... 19
2-32. Overall view of Lead Assy, G2; Lead Assy,
Focus and Rotation Coil Conn Dressing ................. 19
Section
Title
Page
Section
Title
Page
2-33. Dress Lead Assy, Speaker to Rotation Coil
using purse lock Ø 9 ................................................ 20
2-34. Cap Assy, High Voltage installation ........................ 20
2-35. Cap Assy, High Voltage ........................................... 21
2-36. AC Power Cord Wire Dressing ............................... 22
2-35. Cap Assy, High Voltage ........................................... 21
2-36. AC Power Cord Wire Dressing ............................... 22
3. SET-UP ADJUSTMENTS
3-1.
Beam Landing Adjustment ...................................... 23
3-2.
Convergence Adjustment ......................................... 24
3-3.
Focus Adjustment .................................................... 26
3-4.
G2 (SCREEN) Adjustments .................................... 26
3-5.
Sub Bright Adjustment ............................................ 26
3-6.
White Balance Adjustment ...................................... 26
4. CIRCUIT ADJUSTMENTS
4-1.
Adjustment With Commander ................................. 27
4-2.
Adjustment Method ................................................. 28
4-3.
Picture Quality Adjustment ..................................... 45
4-3-1. P Max/Contrast Adjustment ......................... 45
4-3-2. Sub Color Adjustment .................................. 45
4-3-3. Sub Hue Adjustment ..................................... 45
4-3-1. P Max/Contrast Adjustment ......................... 45
4-3-2. Sub Color Adjustment .................................. 45
4-3-3. Sub Hue Adjustment ..................................... 45
4-4.
Geometry Adjustment .............................................. 46
4-4-1. H-Trapezoid Adjustment .............................. 46
4-4-2. Normal Mode 50Hz/60Hz ............................ 46
4-4-3. Wide Mode 50Hz/60Hz
(V Compression Adjustment) ........................ 46
4-4-1. H-Trapezoid Adjustment .............................. 46
4-4-2. Normal Mode 50Hz/60Hz ............................ 46
4-4-3. Wide Mode 50Hz/60Hz
(V Compression Adjustment) ........................ 46
5. DIAGRAMS
5-1.
Block Diagram ......................................................... 47
5-2.
Circuit Boards Location .......................................... 48
5-3.
Schematic Diagram Information ............................. 48
5-3-1. A Board — (Block 001) ............................... 49
5-3-2. A Board — (Block 002) .............................. 51
5-3-3. A Board — (Block 003) ............................... 53
5-3-4. A Board — (Block 004) ............................... 55
5-3-5. A Board — (Block 005) ............................... 57
5-3-6. A Board — (Block 006) ............................... 59
5-3-7. A Board — (Block 007) ............................... 61
5-3-8. CV Board Schematic Diagram ..................... 62
5-3-9. H2 Board Schematic Diagram ...................... 64
5-3-1. A Board — (Block 001) ............................... 49
5-3-2. A Board — (Block 002) .............................. 51
5-3-3. A Board — (Block 003) ............................... 53
5-3-4. A Board — (Block 004) ............................... 55
5-3-5. A Board — (Block 005) ............................... 57
5-3-6. A Board — (Block 006) ............................... 59
5-3-7. A Board — (Block 007) ............................... 61
5-3-8. CV Board Schematic Diagram ..................... 62
5-3-9. H2 Board Schematic Diagram ...................... 64
5-4.
Voltage Measurement and Waveforms .................... 66
5-5.
Printed Wiring Boards ............................................. 70
5-6.
Semiconductors ........................................................ 74
6. EXPLODED VIEWS
6-1.
Picture Tube, Speaker Bracket and Chassis ............ 76
7. ELECTRICAL PARTS LIST ........................................ 78
OPERATING INSTRUCTIONS
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK
! ON THE
SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
CAUTION
SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE
ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR
CARBON PAINTED ON THE CRT, AFTER REMOVING THE
ANODE.
ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR
CARBON PAINTED ON THE CRT, AFTER REMOVING THE
ANODE.
– 3 –
KV-SZ292M31/M50
RM-GA002
Diagnosis
Item
Description
• No Power
• +B overcurrent
(OCP)
• Vertical NG.
• IK (AKB)
• Supply Voltage
Protection
Detected
Symptoms
• Power does not turn on.
• No power is supplied to the
• No power is supplied to the
TV.
• AC power supply is faulty.
• Power does not turn on.
• Load on power line is
• Load on power line is
shorted.
• Has entered standby state
after horizontal raster.
• Vertical deflection pulse is
stopped.
• Power line is shorted or
power supply is stopped.
• No raster is generated.
• CRT cathode current
• CRT cathode current
detection reference pulse
output is small.
output is small.
• No power supply to CRT
ANODE.
• No RASTER is generated.
SELF DIAGNOSTIC FUNCTION
No. of times
STANDBY
Indicator flashes
Does not light
2 times
4 times
5 times
8 times
Diagnostic Result
on screen display
—
2 OCP:0
2 OCP:1 ~ 255
4 VSTOP:0
4 VSTOP:1 ~ 255
5 AKB:0
5 AKB:1 ~ 255
8 SUP:0
8 SUP:1 ~ 255
Probable
Cause
Location
• Power cord is not plugged
in.
• Fuse is burned out (F4101)
(H2 Board)
• H.OUT (Q511) is shorted.
(A board)
• IC751 is shorted.
(C/CV Board)
• +13V is not supplied.
(A Board)
• IC503 voltage list is faulty.
(A Board)
• Video OUT (IC751) is faulty.
(CV Board)
• IC001 is faulty. (A Board)
• Screen (G2) is improperly
• Screen (G2) is improperly
adjusted.
• IC604 faulty.
• IC607 faulty.
• IC607 faulty.
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY Indicator will automatically
begin to flash.
The number of times the STANDBY Indicator flashes translates to a probable source of the problem.If an error symptom
cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to
reveal past problems and how often these problems occur.
begin to flash.
The number of times the STANDBY Indicator flashes translates to a probable source of the problem.If an error symptom
cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to
reveal past problems and how often these problems occur.
1. DIAGNOSTIC TEST INDICATORS
When an error occurs, the STANDBY Indicator will flash a number of times to indicate the possible cause of the
problem. If there is more than one error, the Indicator will identify the first of the problem areas.
problem. If there is more than one error, the Indicator will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen. No error has occured if the screen displays a “0”.
2. STANDBY INDICATOR BLINKING PROCESS
The example above represents for 4 times blink
Lamp OFF 3 seconds
Lamp ON 300ms
Lamp OFF 300ms
3. STANDBY INDICATOR ON TV FRONT PANEL
Standby indicator
