DOWNLOAD Sony KV-HG21M50 (serv.man4) Service Manual ↓ Size: 6.63 MB | Pages: 67 in PDF or view online for FREE

Model
KV-HG21M50 (serv.man4)
Pages
67
Size
6.63 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kv-hg21m50-sm4.pdf
Date

Sony KV-HG21M50 (serv.man4) Service Manual ▷ View online

– 4 –
KV-HG21M50,M80,M80/H,M91/L,P50
RM-GA002
[+B overcurrent $OCP%]
Occurs when an overcurrent on the +B(135V) line is detected by pin 32 of IC001 (A board).
If the voltage of pin 32 of IC001 (A board) is more than 4V, the unit will automatically go to
standby.
[V-PROTECT]
Occurs when an absence of the vertical deflection pulse is detected by pin 13 of IC001
(A board).
[IK $AKB%]
If the RGB levels* do not balance within 15 sec after the power is turned on, this error will be
detected by IC001 (A board). TV will stay on, but there will be 5 times LED blinking.
Occurs when IC001 internal HV protect detects an abnormal H-Pulse (frequency) due to
improper power supply to IC001. TV cuts off high voltage power of anode CRT. No picture will be
detected. eg: IC602, IC604 go faulty.
* (Refers to the RGB levels of the AKB detection Ref pulse that detects IK.)
A BOARD
IC001
Y/CHROMA JUNGLE
A BOARD
IC804
V.OUT
A BOARD
IC001
SYSTEM
A BOARD
IC003
MEMORY
FROM
C BOARD
IC751 PIN 5
IK
EHTO
RED LED
DISPLAY
SDA0
V.GUARD
SDA
5
F.B-PLS
3
13
84
32
122
A BOARD
FROM
Q816
COLLECTOR
109
POWER SUPPLY NG (+5V)
for VIDEO PROCESSOR
4. SELF DIAGNOSTIC SCREEN DISPLAY
5. HANDLING SELF DIAGNOSTIC SCREEN DISPLAY
6. SELF-DIAGNOSTIC CIRCUIT
2 OCP
: 0
3 OVP
: N/A
4 VSTOP : 1
5 AKB
: 0
8 SVP
: 0
101 WDT : N/A
"0" means no fault has been detected.
"1" means a fault has been detected.
"N/A" means not available for this models.
SELF DIAGNOSTIC
5
8
No.
Description
Method
1.
Display self diagnostic screen
[Display] t [Channel    ] t [Volume    ] t [Power / TV]
Note: The above must be performed while TV is on standby mode.
2.
Stop standby flash
i) Turn off power switch on main.
ii) Unplug power cord from the outlet.
3.
Clear fault result
In self diagnostic screen,press
[Channel    ] t 
-
Note: Diagnostic results display on screen is not automatically cleared. Therefore,
clear result after completion of repair.
4.
Quit self diagnostic screen
Turn off power switch of remote commander or main unit.
– 5 –
KV-HG21M50,M80,M80/H,M91/L,P50
   RM-GA002
SECTION 1
DISASSEMBLY
1-2.
SPEAKER REMOVAL
1-3.
CHASSIS ASSY REMOVAL
1-4.
SERVICE POSITION
1-5.
H3 BOARD REMOVAL
1-1.
REAR COVER REMOVAL
1-6.
A BOARD REMOVAL
1 Nine screws
    (+BVTP 4 
× 16)
2 Rear cover
2
Two screws
(Washer Head)
(+P4 
× 16)
1
Two screws
(+BVTP 4 
× 16
      Type2 IT-3)
1
 Three screws
     (+BVTP 3 
× 12)
2
 H3 Board
 A Board
– 6 –
KV-HG21M50,M80,M80/H,M91/L,P50
RM-GA002
1-7.
PICTURE TUBE  REMOVAL
Note:
Please make sure the TV set is not in standing position before removing necessary CRT support located on bottom
right and left.
1) Remove the rear cover.
2) Unplug all interconnecting leads from the Deflection yoke, Neck assy, Degaussing Coil and CRT grounding strap.
Remove Chassis Assy.
3) Place the TV set with the CRT face down on a cushion jig.
4 Anode Cap Removal
8 Degaussing Coil
6 Loosen the Neck Assembly 
 
fixing screw and remove
 
Neck Assy
7 Loosen the Deflection Yoke
 
fixing screw and remove
5 C Board Removal
9 Spring Extension 
 
Removal (x2)
qa Screw Tapping 7+ Crown Washer (x4)
q; Supports, CRT
 
Removal (x2)
• REMOVAL OF ANODE-CAP
Note:
• After removing the anode, short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT
shield or carbon paint on the CRT.
REMOVING PROCEDURES
Turn up one side of the rubber cap in the direction
indicated by the arrow a.
Using a thumb pull up the rubber cap firmly in the direc-
tion indicated by the arrow b.
When one side of the rubber cap is separated from the
anode button,  the anode-cap can be removed by
turning up the rubber cap and pulling it up in the
direction of the arrow 
c.
HOW TO HANDLE AN ANODE-CAP
Do not damage the surface of anode-caps with
sharp shaped objects.
Do not press the rubber too hard so as not to
damage the inside of anode-cap.
A metal fitting called the shatter-hook terminal is
built into the rubber.
Do not turn the foot of rubber over too hard.
The shatter-hook terminal will stick out or damage
the rubber.
b
b
a
a
c
anode button
– 7 –
KV-HG21M50,M80,M80/H,M91/L,P50
   RM-GA002
SECTION 2
WIRE DRESSING
CAUTION :
1.  Do not overpull the wires during dressing
--> avoid disconnection of wires.
2.  Make sure wires are kept away from
sharp edges, heatsinks & other
high-temperature parts.
2-3.  Mount Caution for Connector Assy, 5P (200V)
2-1.  H3 Board Caution Point
2-2.  UL wire P/N 1-923-082-52 dressing 
 
on A Board
 
 
 
 
R82
R829
R889
 
Connector Assy,
3P P/N: 1-910-031-76
Refer to
printing:
GRAY wire to
Pin 3 (KEY)
W068
W069
UL wire
P/N 1-923-082-52
Refer to
printing:
WHITE wire
to
Pi 1 (GND)
CAUTION:
Make sure Connector Assy,
3P (P/N: 1-910-031-76) is
inserted to correct pins:
--> WHITE wire to Pin 1
--> GRAY wire to Pin 3
--> Pin 2 is NOT connected
CAUTION:
Prevent tie, cable from
touching rear cover or any
enclosures by turning them
away from it
--> avoid rattle sound. Also
prevent tie, cable's end from
touching solder side of 
board.
CAUTION:
Prevent tie, cable from touching
rear cover or any enclosures by
turning them away from it
--> avoid rattle sound. Also
prevent tie, cable's end from
touching solder side of board.
CAUTION:
Dress & control mounted wires on C boards
if necessary :
--> ensure wires do not get trapped during
solder dip process
--> ensure wires do not get punched by ICT
jig. (modify ICT jig if applicable)
Dress UL Wire (1-923-082-52) according to Figure 1(b) as 
shown
Note : Ensure UL wire does not touch high temperature 
resistors R828, R829 & R889
Ensure UL wire does not touch high
temperature resistors R828, R829 & R889
C/M for picture bending
due to introduction of
Sparkling Wega 2 Features
(DCN : S0062)
Page of 67
Display

Click on the first or last page to see other KV-HG21M50 (serv.man4) service manuals if exist.