DOWNLOAD Sony KV-HG21M50 (serv.man4) Service Manual ↓ Size: 6.63 MB | Pages: 67 in PDF or view online for FREE

Model
KV-HG21M50 (serv.man4)
Pages
67
Size
6.63 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kv-hg21m50-sm4.pdf
Date

Sony KV-HG21M50 (serv.man4) Service Manual ▷ View online

– 12 –
KV-HG21M50,M80,M80/H,M91/L,P50
RM-GA002
2-14.  Lead Assy, G2 & Focus dressing
2-15.  Conn Assy, 7P, UL Wire (1-923-000-81), Lead Assy, Earth & Rotational Coil Conn dressing
 
 
 
 
 
 
Purse lock dia.5
FBT 
(G2)
FBT 
 
 
A      B     C
 
A    B     C    
 
 
DY
90
Dress Earth Assy, Coating, Lead Assy, G2 & Focus with purse lock Purse Lock Ø5. as shown
Note : Keep Lead Assy, G2 away from HV Cable (min 1mm/kV)
 
Ensure Lead Assy, G2 is kept away from heat sinks
(Focus)
ECA
CN704(C) CN705(C) CRT
SOCKET
Lead Assy, Focus
Lead Assy, G2
Purse Lock, dia.5
Figure b
Conn. Assy, 5P
Lead Assy,
Focus
Earth Assy,
Coating
Rear view of Lead Assy, Focus & G2,
Lead Assy,
G2
Use this as a reference to dress
ECA, Lead Assy, Focus & G2.
Dress tight at the portion to avoid
wire touches rear cover .
Note : Keep Lead Assy, Earth away from heat sinks.
Note : Keep Lead Assy, Earth away from heat sinks.
Rotation
al Coil
Conn Assy, 7P
Keep Lead Assy, Earth away from heat
Purse Lock Ø5 Lead Assy, Earth
Keep Lead Assy, Earth away from heat
Lead Assy, Earth
Conn Assy, 7P
Purse Lock Ø5
UL Wire (1-923-000-81)
Purse Lock Ø5
Purse Lock
Rotation Coil
Rotation Coil
A: Conn Assy, 7P
B: Lead Assy, Earth
C: UL Wire (1-923-000-81)
D: Rotational Coil Conn
A: Conn Assy, 7P
B: Lead Assy, Earth
C: UL Wire (1-923-000-81)
Non-Rotational Coil Models
Rotational Coil
Dress Conn Assy, 7P, UL Wire (1-923-000-81) and Lead Assy,
with purse lock, Ø5 as shown.
Dress Conn Assy, 7P, UL Wire (1-923-000-81), Lead Assy, 
Earth and Rotational Coil Conn with purse lock, Ø5 as shown.
Non-Rotational Coil Models
Rotational Coil Models
Keep Lead Assy, G2
away from Heat
Keep Lead Assy,
G2
away from HV
TVSR Requirement :
1. Spacing between HV cable and other conductive part’s surface is
1mm/kV or more.
2. Spacing between HV cable's and enclosure with ventilation or the edge
where terminal bracket and rear cover meet: 10 mm or more.
CAUTION:
Do not overpull the wires during dressing --> avoid disconnection 
of wire.
CAUTION:
Do not overpull the wires during
dressing --> avoid disconnection
of wires.
UL Wire (1-923-000-81)
Wire from
Rotation coil
Figure a
Figure c
Figure d
Safety
Operation
– 13 –
KV-HG21M50,M80,M80/H,M91/L,P50
   RM-GA002
2-16.  HV Cap Assy dressing
2-17.  AC Power Cord dressing
.
45
OK
NG
 
HV 
For Illustration only
DG
C
 
 
1) Dress HV cap assy with HV Holder as shown
  Note: Make sure the specified position is being followed.
2) Dress HV holder at DGC with purse lock, Ø9 as shown
3) Using Yellow line (CRT Carbon line) as a reference to dress purse lock, Ø9.
1) Dress AC Power Cord around PWB Bracket boss' as shown.
2) Dress AC Cord Holder at the Bottom Cover as shown.
3) Dress AC Power Cord with purse lock at rear cover as shown.
CAUTION:
distance > 1mm/kv
distance < 1mm/kv
HV Cable Holder
180 ± 5 mm
Ensure HV Holder is beside DGC
to keep further distance from HV
Figure (c)
Figure (a)
Figure (b)
Black
HV Cable
Purse Lock
Min. distance = 1mm/kv
Min. distance = 1mm/kv
For Illustration only
Min. distance =
0.5mm/kV
Purse Lock Ø9
DGC Conn
Dress HV Cable at inner
Place purse lock Ø9 after the exit of DGC Conn
AC Power Cord
Purse Lock
Dress AC Power Cord
with purse lock at rear Cover.
AC Cord Holder
TVSR Requirement :
1. Spacing between HV cable and other conductive
part’s surface is 1mm/kV or more.
2. Spacing between HV cable's and enclosure with
ventilation or the edge where terminal bracket and
rear cover meet: 10 mm or more.
3. Spacing between edge of anode cap and
conductive parts is 0.5mm/kV or more
CAUTION:
Do not overpull the wires during
dressing --> avoid disconnection
of wires.
Make sure AC Power Cord is
dressed between bottom cover
boss and rail guide
CAUTION:
Do not overpull the wires during dressing
--> avoid disconnection of wires.
Gate (2
positions) of HV
Safety
Operation
– 14 –
KV-HG21M50,M80,M80/H,M91/L,P50
RM-GA002
The following adjustments should be made when a complete
realignment is required or a new picture tube is installed.
The controls and switch should be set as follows unless
otherwise noted:
Picture control ......................................................... NORMAL
Brightness control ................................................... NORMAL
Perform the adjustments in order as follows:
1. Beam Landing
2. Convergence
3. Focus
4. G2 (SCREEN)
5. White Balance
Note: Test Equipment Required
1. Pattern Generator
2. Degausser
3. DC Power Supply
4. Digital Multimeter
SECTION 3
SET-UP ADJUSTMENTS
Preparation :
• Feed in the white pattern signal.
• Before starting, degauss the entire screen with the
degausser.
• In order to reduce the geomagnetism on the set's
picture tube, face it east or west.
3-1. BEAM LANDING ADJUSTMENT
1. Input a raster signal with the pattern generator.
2. Loosen the deflection yoke mounting screw, and set the
purity control to the center as shown below.
3. Set the raster signal of the pattern generator to green.
4. Move the deflection yoke (DY) backward and adjust the
purity control so that green is in the center and blue and
red are at the sides evenly.
5. Then move the DY forward and adjust so that the entire
screen becomes green.
6. Now switch over raster signal to red then blue and
confirm the condition.
...................................................................................................................................................................................................................... ...........
5. Oscilloscope
6. Landing Checker
7. XCV Adjuster
Purity control
Red
Blue
Green
7. When the position of the DY is determined, tighten it
with the DY mounting screw.
8. If the beam does not land correctly in all corners of the
screen, use magnet disc to correct it.
3-2. CONVERGENCE ADJUSTMENT
Preparation :
• Before starting, perform FOCUS adjustment.
• Picture mode STANDARD.
• Receive dot/cross hatch pattern.
a) Vertical Static Convergence
Purity control
corrects this area.
Disc magnets or rotatable
disc magnets correct these
areas (a-d).
Deflection yoke positioning
corrects these areas.
a
b
b
c
c
d
d
a
Center dot
R    G    B
R
G
B
4 pole magnet
C/CV Board
– 15 –
KV-HG21M50,M80,M80/H,M91/L,P50
   RM-GA002
1. (Moving vertically), adjust the 4 pole magnet to converge
red, green and blue dots in the center of the screen.
2. Tilt the 4 pole magnet and adjust static convergence to
open or close the 4 pole magnet.
3. When the 4 pole magnet is moved in the direction of
arrow A and B, the red, green and blue dots moves as
shown below:
Use 4 poles to converge
b) Horizontal Static Convergence
If the blue dots does not converge with the red and green
dots, use the 6 pole magnet to adjust in the manner
described below.
R
R
G
G
B
B
A
B
B
A
R G
B
R
G
B
R
G B
R
B
R
G
G
G
B
R
B
6 Pole Magnet
4 Pole Magnet
DY pocket
Purity
6 Pole
Magnet
4 Pole
Magnet
c) Convergence Rough Adjustment
Preparation :
• Before starting this adjustment, adjust the horizontal
and vertical static convergence.
Input cross hatch pattern.
i)
TLH
Adjust the horizontal convergence of red and blue dots
by inserting TLH Correction Plate to the DY pocket (left
or right).
ii)
YCH
Adjust YCH to balance Y axis.
iii) TLV
Adjust the vertical convergence of red and blue dots.
iv) XCV
Adjust XCV to balance X-axis.
d) Screen Corner Convergence
Affix a Piece A (90), Convergence Correct/Permaloy Assy
Correction to the misconverged areas.
TLV
R B
YCH
R
B
XCV
B
R
TLH
B
R
TLV
ON DY:
TLV
XCV
YCH
DY pocket
DY pocket
TLH Plate
XCV
b
a
c
d
a-d : screen-corner
        misconvergence
a1~d1:Piece A (90), Convergence Correct
or
Permaloy Assy Correction
a1
b1
c1
d1
B
R
G
G
R
B
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