DOWNLOAD Sony KV-BZ213M10 Service Manual ↓ Size: 15.96 MB | Pages: 127 in PDF or view online for FREE

Model
KV-BZ213M10
Pages
127
Size
15.96 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kv-bz213m10.pdf
Date

Sony KV-BZ213M10 Service Manual ▷ View online

– 4 –
KV-BZ213M10, M40, M50, P50, BZ216M80/H, M81
   RM-GA002
[+B overcurrent $OCP%]
Occurs when an overcurrent on the +B(135V) line is detected by pin 32 of IC001 (A board).
If the voltage of pin 32 of IC001 (A board) is more than 4V, the unit will automatically go to
standby.
[V-PROTECT]
Occurs when an absence of the vertical deflection pulse is detected by pin 13 of IC001
(A board).
[IK $AKB%]
If the RGB levels* do not balance within 15 sec after the power is turned on, this error will be
detected by IC001 (A board). TV will stay on, but there will be 5 times LED blinking.
Occurs when IC001 internal HV protect detects an abnormal H-Pulse (frequency) due to
improper power supply to IC001. TV cuts off high voltage power of anode CRT. No picture will be
detected. eg: IC602, IC604 go faulty.
* (Refers to the RGB levels of the AKB detection Ref pulse that detects IK.)
POWER SUPPLY NG (+5V)
for VIDEO PROCESSOR
4. SELF DIAGNOSTIC SCREEN DISPLAY
5. HANDLING SELF DIAGNOSTIC SCREEN DISPLAY
6. SELF-DIAGNOSTIC CIRCUIT
5
8
No.
Description
Method
1.
Display self diagnostic screen
[Display] t [Channel    ] t [Volume    ] t [Power / TV]
Note: The above must be performed while TV is on standby mode.
2.
Stop standby flash
i) Turn off power switch on main.
ii) Unplug power cord from the outlet.
3.
Clear fault result
[Channel    ] t 
-
Note: Diagnostic results display on screen is not automatically cleared. Therefore,
clear result after completion of repair.
4.
Quit self diagnostic screen
Turn off power switch of remote commander or main unit.
2 OCP 
:  0
3 OVP 
:
N/A
4 VSTOP  :
1
5 AKB 
:
0
8 SUP 
:
0
101 WDT :  N/A
"0" means no fault has been detected.
"1" means a fault has been detected.
"2" means two faults have been detected.
"N/A" means not available for this models.
SELF DIAGNOSTIC
A BOARD
IC001
Y/CHROMA JUNGLE
A BOARD
IC804
V.OUT
A BOARD
IC001
SYSTEM
A BOARD
IC003
MEMORY
FROM
C BOARD
IC751 PIN 5
IK
EHTO
RED LED
DISPLAY
SDA0
V.GUARD
SDA
5
F.B-PLS
3
13
84
32
122
A BOARD
FROM
Q804
COLLECTOR
109
– 5 –
KV-BZ213M10, M40, M50, P50, BZ216M80/H, M81
   RM-GA002
SECTION 1
DISASSEMBLY
1-2.
SPEAKER REMOVAL
1-1.
REAR COVER REMOVAL
1-4.
SERVICE POSITION
1-3.
CHASSIS ASSY REMOVAL
1-6.
A BOARD REMOVAL
1-5.
TERMINAL BRACKET REMOVAL
1 Four screws
     (+BVTP 3x12 
 
TYPE2 IT-3)
1  Eight screws
      (+BVTP 4 
× 16
 
TYPE2 IT-3)   
2 Rear cover
2 Terminal bracket
One screw
     (+BVTP 4 
× 16
 
TYPE2 IT-3)   
1
 A Board
– 6 –
KV-BZ213M10, M40, M50, P50, BZ216M80/H, M81
   RM-GA002
• REMOVAL OF ANODE-CAP
Note:
• After removing the anode, short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield or
carbon paint on the CRT.
REMOVING PROCEDURES
Turn up one side of the rubber cap in the direction
indicated by the arrow A.
Using a thumb pull up the rubber cap firmly in the direction
indicated by the arrow B.
When one side of the rubber cap is separated from the
anode button,  the anode-cap can be removed by turning
up the rubber cap and pulling it up in the direction of the
arrow 
C.
HOW TO HANDLE AN ANODE-CAP
Do not damage the surface of anode-caps with sharp
shaped objects.
Do not press the rubber too hard so as not to damage
the inside of anode-cap.
A metal fitting called the shatter-hook terminal is built
into the rubber.
Do not turn the foot of rubber over too hard.
The shatter-hook terminal will stick out or damage the
rubber.
A
A
B
B
C
 Anode Button
1-7.
PICTURE TUBE  REMOVAL
Note:
The Picture tube is upside-down for KV-BZ213M10 (New Zealand) and the position for the anode cap and tension
spring are changed accordingly.
• Please make sure the TV set is not in standing position before removing necessary CRT support located on bottom right
and left.
1) Remove the Rear Cover.
2) Unplug all interconnecting leads from the Deflection Yoke, Neck Assy, Degaussing Coils and CRT grounding strap. Remove
Chassis Assy.
3) Place the TV set with the CRT face down on a cushion (jig).
4
 Anode Cap Removal
8
 Degaussing Coil
6
 Loosen the Neck Assembly 
  fixing screw and remove
  Neck Assy & VM board
7
 Loosen the Deflection Yoke
  fixing screw and remove
5
 C Board Removal
0
 Spring Tension(2) 
  Removal
9
 Earth Coating Assy
qs
 Nut, Special, CRT (x4)
qa
 Supports, CRT(2) Removal
– 7 –
KV-BZ213M10, M40, M50, P50, BZ216M80/H, M81
   RM-GA002
SECTION 2
WIRE DRESSING
CAUTION :
1.  Do not overpull the wires during dressing
--> avoid disconnection of wires.
2.  Make sure wires are kept away from
sharp edges, heatsinks & other
high-temperature parts.
2-1.  Mount Caution on A/C
2-2.  Connector Assy, 5P dressing (for models with Component, Rear)
A
C
R828
R829
Mounted Wire (DIP)
Plug (A/I)
R889
Lead Assy, G2 & 200V wire on C
UL wire P/N 1-923-082-52 on A
W068
W069
CN703
W700
CN801
UL wire
P/N 1-923-082-52
Ensure UL wire does not touch high
temperature resistors R828, R829 & R889
W700:
Board-in Lead
Assy, G2
CAUTION:
Dress & control mounted wires (Lead Assy, G2 & 200V wire) on
C board if necessary :
--> ensure wires do not get trapped during solder dip process
--> ensure wires do not get punched by ICT jig (modify ICT jig if
applicable)
CAUTION:
1) Keep UL wire close to board surface
2) Make sure wires are kept away from resistor
  R828 & other high-temperature parts
CN703:
Ensure Pin 1
is connected
to orange
wire 
(200V)
 
 
 
 
R121
 
 
 
Make sure Conn Assy, 5P
does not touch resistor, R121
Lead Assy,
Jumper
Conn Assy, 5P
Connector Assy, 5P & Lead Assy, Jumper
go around shield case & dress with pin wire A021
Make sure the UL tape is
positioned
at the sharp edge of shield case
to prevent wire from being scratched
Keep Lead Assy, Jumper away
from shield case --> C/M for
OSD drift from RF to Video Mode
Make sure the Connector Assy, 5P
(YUV) is kept close to board surface.
CAUTION :
1) Dress Lead Assy, Jumper according to the green route.
  => Ensure Lead Assy, Jumper is dress away from shield case in the boxed area.
  => Ensure Lead Assy, Jumper is dress below Conn Assy, SP(YUV).
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