Sony KV-AZ213M61 Service Manual ▷ View online
– 8 –
KV-AZ213M61/M81/M83/N60
RM-GA002
CAUTION:
1. Do not overpull the wire during dressing
_> avoid disconnection of wires.
2. Make sure wires are kept away from
sharp edges, heatsinks & other
hight-temperature parts.
1. Do not overpull the wire during dressing
_> avoid disconnection of wires.
2. Make sure wires are kept away from
sharp edges, heatsinks & other
hight-temperature parts.
Legend:
Hook
SECTION 2
WIRE DRESSING
2-1. Mount Caution on A & CV board
2-2. Connector Assy, 5P dressing
A
C
CN801
CV
CV
W70
CV
CV
CN70
CAUTION:
Dress & control mounted wires (Lead Assy, G2 & 200V wire) on
CV board if necessary :
--> ensure wires do not get trapped during solder dip process
--> ensure wires do not get punched by ICT jig (modify ICT jig if applicable)
CV board if necessary :
--> ensure wires do not get trapped during solder dip process
--> ensure wires do not get punched by ICT jig (modify ICT jig if applicable)
CN703:
Ensure Pin 1 is
connected to
orange wire
(200V)
Ensure Pin 1 is
connected to
orange wire
(200V)
W700:
Board-in Lead
Assy, G2
Board-in Lead
Assy, G2
CV
Lead Assy, G2 & 200V wire on CV
C
UL wire P/N 1-923-082-52 on A Board (W068-W069)
For illustration
W068
UL wire
P/N 1-923-082-52
W069
R828
R829
R889
W052
W052
Keep UL wire close to
board surface --> vertical
seam improvement
board surface --> vertical
seam improvement
CAUTION:
1) Make sure wires are
kept away from sharp
edges & heatsinks
2) Keep UL wire close
to board surface
3) Make sure wires are
kept away from high-
temperature parts
kept away from sharp
edges & heatsinks
2) Keep UL wire close
to board surface
3) Make sure wires are
kept away from high-
temperature parts
CAUTION :
1) Dress Lead Assy, Jumper
according to the green route.
=>
1) Dress Lead Assy, Jumper
according to the green route.
=>
Ensure
Lead
Assy,
Jumper
is dress away from shield case in
the boxed area.
=>
the boxed area.
=>
Ensure
Lead
Assy,
Jumper
is dress below Conn Assy, 5P
(YUV).
2) Make sure wires are kept away
from sharp edges, heatsinks &
other high-temperature parts
(YUV).
2) Make sure wires are kept away
from sharp edges, heatsinks &
other high-temperature parts
Make sure Conn Assy,
5P
Make sure the Connector Assy,
5P (YUV) is kept close to board
5P (YUV) is kept close to board
Make sure the UL tape is
positioned
at the sharp edge of shield
case to
prevent wire from being
scratched
R121
Lead Assy, Jumper
Keep Lead Assy, Jumper
away from shield case -->
C/M for OSD drift from
RF to Video mode
away from shield case -->
C/M for OSD drift from
RF to Video mode
Connector Assy, 5P & Lead Assy, Jumper go
around shield case & dress with pin wire A021
around shield case & dress with pin wire A021
Conn Assy, 5P
For illustration
Mounted Wire (DIP)
Plug (A/I)
Plug (A/I)
Ensure UL wire does not touch high
temperature resistors R828, R829 & R889
temperature resistors R828, R829 & R889
– 9 –
KV-AZ213M61/M81/M83/N60
RM-GA002
2-3. Wiredressing on A board
2-4. AC Power Cord dressing at A board
Note: Same wire dressing condition as current BX1S06 AZ 212
Note: Same wire dressing condition as current BX1S06 AZ 212
FBT Flange
Lead Assy, Focus
Make sure rubber cap is
pushed
down to make sure it covers
FBT Flange
HV cable
Dress AC Power Cord
with Standing Purse
Lock, followed by
Lead Assy, Earth and
Lead Assy, Speaker
(RED+BLK).
with Standing Purse
Lock, followed by
Lead Assy, Earth and
Lead Assy, Speaker
(RED+BLK).
Keep wires above of RY600 -->
to avoid wires from being
sandwiched with front jack and
pushed against relay when
docking chassis.
to avoid wires from being
sandwiched with front jack and
pushed against relay when
docking chassis.
Dress AC
Power Cord
and Lead Assy,
Speaker
(WHT+BLK)
Power Cord
and Lead Assy,
Speaker
(WHT+BLK)
Caution: Dress above
capacitors' height as shown --->
prevent from touching high
temperature parts
capacitors' height as shown --->
prevent from touching high
temperature parts
RY600
AC Cord
540 ± 5 mm
Earth Assy,
Coating
Coating
Make sure the
round
side of spring
tension
is installed to
Earth
Assy, Coating
round
side of spring
tension
is installed to
Earth
Assy, Coating
2-5. Earth Coating Assy installation at CRT
– 10 –
KV-AZ213M61/M81/M83/N60
RM-GA002
2-6. DGC Connector & Earth Coating, Assy dressing
2-7. Lead Assy, Speaker (RED+BLK) Dressing
Note: Same wire dressing condition as current BX1S06 AZ 212
*Note: Wiredressing done during chassis halfway docked unto beznet
Note: Same wire dressing condition as current BX1S06 AZ 212
Note: Same wire dressing condition as current BX1S06 AZ 212
Standing
purse lock
Black tape
Ensure DGC Connector is
kept behind of black tape.
kept behind of black tape.
DGC Connector in front of DGC before
dress with standing purse lock.
Make sure wire does not touch
Make sure wire does not touch
heatsink or other high temperature parts
Ensure
DGC
Connector
is kept
behind of
DGC
DGC
Lead Assy,
AC Power Cord
Lead Assy,
Speaker
Speaker
Caution :
Make sure Earth Assy, Coating wire is kept close to
CRT surface & away from heat sink and other high
temperature parts.
--> Position between CRT surface and DGC.
Make sure Earth Assy, Coating wire is kept close to
CRT surface & away from heat sink and other high
temperature parts.
--> Position between CRT surface and DGC.
Standing Purse Lock
Dress AC Power Cord
and Lead Assy, Speaker
(WHT+BLK) with Pin, wire
A016
and Lead Assy, Speaker
(WHT+BLK) with Pin, wire
A016
Dress wires away from beznet's front terminal --> prevent wires
from being sandwiched when docking chassis.
from being sandwiched when docking chassis.
Lead Assy
,
Speaker
DGC
Purse lock
Ensure Lead Assy, Speaker
(RED+BLK) is tight & kept close to
CRT surface before dressing to
DGC using Purse Lock Ø9.
(RED+BLK) is tight & kept close to
CRT surface before dressing to
DGC using Purse Lock Ø9.
Ensure wires
are kept away
from heatsink.
are kept away
from heatsink.
Purse lock
Lead Assy, Speaker
(RED+BLK)
Caution:
Make sure wires are kept close to
CRT surface and away from
heatsinks and other high
temperature parts
Make sure wires are kept close to
CRT surface and away from
heatsinks and other high
temperature parts
Caution:
1. Prevent wires from being
sandwiched with beznet's
front terminal when docking
chassis.
2. Dress speaker wires
above capacitors near it -->
prevent from touching high-
temp parts.
1. Prevent wires from being
sandwiched with beznet's
front terminal when docking
chassis.
2. Dress speaker wires
above capacitors near it -->
prevent from touching high-
temp parts.
DGC
Lead Assy,
AC Power Cord
Lead Assy,
Speaker
Speaker
Dress DGC Conn together with AC Power Cord, Lead Assy,
Earth and Lead Assy, Speaker (RED+BLK) which are dressed
during Chassis Assy as shown in 2-4.
Earth and Lead Assy, Speaker (RED+BLK) which are dressed
during Chassis Assy as shown in 2-4.
Standing
Purse
Lock
Standing
Purse
Lock
Purse
Lock
Lock
– 11 –
KV-AZ213M61/M81/M83/N60
RM-GA002
2-8. Lead Assy, Speaker (WHT+BLK) & Top Switch wire dressing
2-9. DY
Connector
Dressing
Note: Same wire dressing condition as current BX1S06 AZ 212
Lead Assy,
Speaker
Insert Lead Assy, Speaker (WHT+BLK)
followed by AC Power Cord into CRT
support's hook. Make sure Lead Assy,
Speaker (WHT+BLK) is secured behind
AC Power Cord.
Lead Assy, Speaker
(WHT+BLK) is
sandwiched between
DGC & CRT surface.
DGC & CRT surface.
AC Power Cord
Top switch wire under
DGC & right of black
tape
Dress Top Switch wire
around AC Power Cord
--> keep away from heatsink
around AC Power Cord
--> keep away from heatsink
Top switch wire under
DGC & left of black tape
Black
1) DY Connector goes
underneath of
Earth Assy, Coating
and Connector Assy,
5P (200V) wire.
underneath of
Earth Assy, Coating
and Connector Assy,
5P (200V) wire.
1
2
2) DY Connector goes
above Connector Assy,
5P (200V) wire.
above Connector Assy,
5P (200V) wire.
DY Connector
Conn Assy, 5P (200V)
Earth Assy, Coating
Use heatsink height to
estimate purse lock
location
Purse Lock Ø5
Dress wires
away from FBT
3
3) Dress DY Connector
and Connector Assy, 5P
(200V) wire with Purse
Lock Ø5.
and Connector Assy, 5P
(200V) wire with Purse
Lock Ø5.
Purse Lock
Ø5
Conn Assy, 5P
(200V)
DY
TVSR (Clause 9.4.7):
All wires must be kept away
from FBT area by a
distance of 10mm or more.
All wires must be kept away
from FBT area by a
distance of 10mm or more.
Make sure DY Connector is on
the right side of Earth Assy, Coating
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