DOWNLOAD Sony KV-AZ213M61 Service Manual ↓ Size: 6.85 MB | Pages: 70 in PDF or view online for FREE

Model
KV-AZ213M61
Pages
70
Size
6.85 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kv-az213m61.pdf
Date

Sony KV-AZ213M61 Service Manual ▷ View online

– 8 –
KV-AZ213M61/M81/M83/N60
   RM-GA002
CAUTION:
1.  Do not overpull the wire during dressing
     _> avoid disconnection of wires.
2.  Make sure wires are kept away from
     sharp edges, heatsinks & other
     hight-temperature parts.
Legend:
Hook
SECTION 2
WIRE DRESSING
2-1.  Mount Caution on A & CV board
2-2.  Connector Assy, 5P dressing
A
C
CN801
CV
CV
W70
CV
CV
CN70
CAUTION:
Dress & control mounted wires (Lead Assy, G2 & 200V wire) on 
CV board if necessary :
--> ensure wires do not get trapped during solder dip process
--> ensure wires do not get punched by ICT jig (modify ICT jig if applicable)
CN703:
Ensure Pin 1 is
connected to
orange wire
(200V)
 
W700:
Board-in Lead
Assy, G2
CV
Lead Assy, G2 & 200V wire on CV
C
UL wire P/N 1-923-082-52 on A Board (W068-W069)
For illustration
W068
UL wire
P/N 1-923-082-52
W069
R828
R829
R889
W052
W052
Keep UL wire close to
board surface --> vertical
seam improvement
CAUTION:
1) Make sure wires are
kept away from sharp
edges & heatsinks
2) Keep UL wire close
to board surface
3) Make sure wires are
kept away from high-
temperature parts
CAUTION :
1) Dress Lead Assy, Jumper
according to the green route.
 => 
Ensure 
Lead 
Assy, 
Jumper
is dress away from shield case in
the boxed area.
 => 
Ensure 
Lead 
Assy, 
Jumper
is dress below Conn Assy, 5P
(YUV).
2) Make sure wires are kept away
from sharp edges, heatsinks &
other high-temperature parts
Make sure Conn Assy,
5P
Make sure the Connector Assy,
5P (YUV) is kept close to board
Make sure the UL tape is
positioned
at the sharp edge of shield
case to
prevent wire from being
scratched
R121
Lead Assy, Jumper
Keep Lead Assy, Jumper
away from shield case --> 
C/M for OSD drift from
RF to Video mode
Connector Assy, 5P & Lead Assy, Jumper go
around shield case & dress with pin wire A021
Conn Assy, 5P
For illustration
Mounted Wire (DIP)
Plug (A/I)
Ensure UL wire does not touch high
temperature resistors R828, R829 & R889
– 9 –
KV-AZ213M61/M81/M83/N60
   RM-GA002
2-3.  Wiredressing on A board
2-4.  AC Power Cord dressing at A board
Note: Same wire dressing condition as current BX1S06 AZ 212
Note: Same wire dressing condition as current BX1S06 AZ 212
FBT Flange
Lead Assy, Focus
Make sure rubber cap is
pushed
down to make sure it covers
FBT Flange
HV cable
Dress AC Power Cord
with Standing Purse
Lock, followed by 
Lead Assy, Earth and 
Lead Assy, Speaker
(RED+BLK).
Keep wires above of RY600 --> 
to avoid wires from being 
sandwiched with front jack and 
pushed against relay when 
docking chassis.
Dress AC
Power Cord
and Lead Assy,
Speaker
(WHT+BLK)
 
Caution: Dress above
capacitors' height as shown --->
prevent from touching high
temperature parts
RY600
AC Cord
540 ± 5 mm
Earth Assy,
Coating
Make sure the
round
side of spring
tension
is installed to
Earth
Assy, Coating
2-5.  Earth Coating Assy installation at CRT  
– 10 –
KV-AZ213M61/M81/M83/N60
   RM-GA002
2-6.  DGC Connector & Earth Coating, Assy dressing
2-7.  Lead Assy, Speaker (RED+BLK) Dressing
Note: Same wire dressing condition as current BX1S06 AZ 212
*Note: Wiredressing done during chassis halfway docked unto beznet
Note: Same wire dressing condition as current BX1S06 AZ 212
Standing
purse lock
Black tape
Ensure DGC Connector is 
kept behind of black tape.
DGC Connector in front of DGC before 
dress with standing purse lock.
Make sure wire does not touch
heatsink or other high temperature parts
Ensure
DGC
Connector
is kept
behind of
DGC
 
DGC
Lead Assy,
AC Power Cord
Lead Assy,
Speaker
Caution :
Make sure Earth Assy, Coating wire is kept close to
CRT surface & away from heat sink and other high
temperature parts.
--> Position between CRT surface and DGC.
 
Standing Purse Lock
Dress AC Power Cord
and Lead Assy, Speaker
(WHT+BLK) with Pin, wire 
A016
Dress wires away from beznet's front terminal --> prevent wires
from being sandwiched when docking chassis.
Lead Assy
Speaker
DGC
Purse lock
Ensure Lead Assy, Speaker
(RED+BLK) is tight & kept close to
CRT surface before dressing to
DGC using Purse Lock Ø9.
Ensure wires
are kept away
from heatsink.
Purse lock
Lead Assy, Speaker
(RED+BLK)
Caution:
Make sure wires are kept close to 
CRT surface and away from
heatsinks and other high
temperature parts
Caution:
1. Prevent wires from being 
sandwiched with beznet's 
front terminal when docking 
chassis.
2. Dress speaker wires
above capacitors near it -->
prevent from touching high-
temp parts.
DGC
Lead Assy,
AC Power Cord
Lead Assy,
Speaker
Dress DGC Conn together with AC Power Cord, Lead Assy, 
Earth and Lead Assy, Speaker (RED+BLK) which are dressed 
during Chassis Assy as shown in 2-4.
Standing 
Purse
Lock 
 
Standing 
Purse
Lock 
 
Purse
Lock
– 11 –
KV-AZ213M61/M81/M83/N60
   RM-GA002
2-8.  Lead Assy, Speaker (WHT+BLK) & Top Switch wire dressing
2-9. DY 
Connector 
Dressing
Note: Same wire dressing condition as current BX1S06 AZ 212
Lead Assy,
Speaker
Insert Lead Assy, Speaker (WHT+BLK)
followed by AC Power Cord into CRT
support's hook. Make sure Lead Assy,
Speaker (WHT+BLK) is secured behind
AC Power Cord.
 
 
Lead Assy, Speaker
(WHT+BLK) is
sandwiched between
DGC & CRT surface.
AC Power Cord
Top switch wire under
DGC & right of black
tape
Dress Top Switch wire
around AC Power Cord
--> keep away from heatsink
Top switch wire under
DGC & left of black tape
Black
1) DY Connector goes
underneath of 
Earth Assy, Coating 
and Connector Assy, 
5P (200V) wire.
1
2
2) DY Connector goes
above Connector Assy,
5P (200V) wire.
 
DY Connector
Conn Assy, 5P (200V)
Earth Assy, Coating
Use heatsink height to
estimate purse lock
location
Purse Lock Ø5
Dress wires
away from FBT
3
3) Dress DY Connector
and Connector Assy, 5P
(200V) wire with Purse
Lock Ø5.
Purse Lock
Ø5
Conn Assy, 5P
(200V)
DY
TVSR (Clause 9.4.7):
All wires must be kept away 
from FBT area by a 
distance of 10mm or more.
Make sure DY Connector is on
the right side of Earth Assy, Coating
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