Sony KV-36XBR800 (serv.man2) Service Manual ▷ View online
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KV-36XBR800
1-1. REAR COVER REMOVAL
SECTION 1: DISASSEMBLY
1
CAUTION! - Heat sink on IC5004 is -15V. Care must be
taken not to allow heat sink to touch any other components.
2
Lift lever on front bracket to release and gently pull the back
chassis assembly away from the bezel.
Pull up and rotate both the A and D Boards in order to service
the unit.
the unit.
When plugging in connector from HM Board to B Board at
CN3603 insure two brown wires are facing upward towards
neck assembly.
CN3603 insure two brown wires are facing upward towards
neck assembly.
1
Lift lever up on the right and left sides of the chassis
bracket and gently pull the chassis assembly away from
the bezel.
the bezel.
3
4
Rear Cover
5 Screws
+BVTP 4 x 16
+BVTP 4 x 16
3 Screws
+BVTP 4 x 16
+BVTP 4 x 16
4 Screws
+BVTP 4 x 16
+BVTP 4 x 16
1-2. CHASSIS ASSEMBLY REMOVAL
1-3. SERVICE POSITION
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KV-36XBR800
1. Discharge the anode of the CRT and remove the anode
cap.
2. Unplug all interconnecting leads from the defl ection yoke,
neck assembly, degaussing coils and CRT grounding
strap.
strap.
3. Remove the Sub-Woofer Assemblies.
4. Remove the CX Board from the CRT.
5. Remove the chassis assembly.
6. Loosen the neck assembly fi xing screw and remove.
7. Loosen the defl ection yoke fi xing screw and remove.
8. Place the set with the CRT face down on a cushion and
remove the degaussing coil holders.
9. Remove the degaussing coils.
10. Remove the CRT grounding strap and spring tension
devices.
11. Unscrew the four CRT fi xing screws [located on each
CRT corner] and remove the CRT [Take care not to
handle the CRT by the neck].
handle the CRT by the neck].
1-4. PICTURE TUBE REMOVAL
WARNING: BEFORE REMOVING THE ANODE CAP
High voltage remains in the CRT even after the power is disconnected. To avoid electric shock,
discharge CRT before attempting to remove the anode cap. Short between anode and CRT
coated earth ground strap.
High voltage remains in the CRT even after the power is disconnected. To avoid electric shock,
discharge CRT before attempting to remove the anode cap. Short between anode and CRT
coated earth ground strap.
ANODE CAP REMOVAL PROCEDURE
WARNING: High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to
remove the anode cap. After removing the anode cap, short circuit to either the metal chassis, CRT shield, or carbon painted on the CRT.
remove the anode cap. After removing the anode cap, short circuit to either the metal chassis, CRT shield, or carbon painted on the CRT.
NOTE: After removing the anode cap, short circuit the anode of the picture tube and the anode cap to either the metal chassis, CRT shield or carbon
painted on the CRT.
painted on the CRT.
REMOVAL PROCEDURES
a
b
Anode Button
c
Turn up one side of the rubber cap in
the direction indicated by arrow a .
the direction indicated by arrow a .
Use your thumb to pull the rubber
cap fi rmly in the direction indicated
by arrow b .
cap fi rmly in the direction indicated
by arrow b .
When one side of the rubber cap separates from
the anode button, the anode cap can be removed
by turning the rubber cap and pulling it in the
direction of arrow c .
the anode button, the anode cap can be removed
by turning the rubber cap and pulling it in the
direction of arrow c .
HOW TO HANDLE AN ANODE CAP
1. Do not use sharp objects which may cause damage to the surface of the anode
cap.
2. To avoid damaging the anode cap, do not squeeze the rubber covering too
hard. A material fi tting called a shatter-hook terminal is built into the rubber.
3. Do not force turn the foot of the rubber cover. This may cause the shatter-hook
terminal to protrude and damage the rubber.
Coated
Earth
Ground
Strap
6
4
3
9
11
8
1
2
7
5
10
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KV-36XBR800
SECTION 2: SET-UP ADJUSTMENTS
2-1. BEAM LANDING
Preparation:
• Use cross hatch signal to rough adjust focus, G2 and then input a
• Use cross hatch signal to rough adjust focus, G2 and then input a
white pattern signal.
• Face the picture tube in an East or West direction to reduce the
infl uence of geomagnetism.
• Confi rm data in service mode to match with CRT screen size.
• CXA2170D-4
• CXA8070 (Should be set to default)
• VCEN, VPIN, HTPZ, PPHA, VANG, LANG, VBOW, LBOW
(Should be set to default value).
(Should be set to default value).
NOTE: Do not use the hand degausser; it magnetizes the CRT .
1. Input white pattern from pattern generator. Set the PICTURE control
to maximum, and the BRIGHTNESS control to standard.
2. Loosen the defl ection yoke mounting screw, and set the purity
control to the center as shown below:
Purity Control
3. Input a green pattern from the pattern generator.
4. Move the defl ection yoke backwards, (See Figure 1) and adjust with
the purity control so that green is in the center and red and blue are
even on both sides.
even on both sides.
Blue
Red
Green
5. Move the defl ection yoke forward, and adjust so that the entire screen
becomes green.
Figure 1
6. Switch over the raster signal to red and blue and confi rm the
condition.
7. When the position of the defl ection yoke is determined, tighten it with
the defl ection yoke mounting screw.
8. If landing at the corner is not right, adjust it by using the disk
magnets.
a
c
b
d
b
a
c
d
Purity control
corrects this area
Disk magnets
or rotatable disk
magnets correct
magnets correct
these areas (a-d)
Deflection yoke positioning
corrects these areas
The following adjustments should be made when a complete
realignment is required or a new picture tube is installed.
realignment is required or a new picture tube is installed.
These adjustments should be performed with rated power supply
voltage unless otherwise noted.
voltage unless otherwise noted.
The controls and switch should be set as follows unless otherwise
noted:
noted:
VIDEO MODE: STANDARD (RESET)
Perform the adjustments in order as follows:
1. Beam Landing
2. Convergence
3. Focus
4. Screen (G2)
5. White Balance
Test Equipment Required:
1. Color Bar Pattern Generator
2. Degausser
3. DC Power Supply
4. Digital Multimeter
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KV-36XBR800
2-2. V-PIN AND V-CEN ADJUSTMENT
Preparation:
• Input a cross hatch pattern signal.
• Input a cross hatch pattern signal.
• Set Video Mode to: Standard (Reset)
• For all 4X3 CRT, VPIN data has separate register for full and V-
compress. Adjust both modes if needed.
1. Adjust service mode CXA2170D-1 05 V-CEN so that the top pin and
bottom pin are symmetrical from top to bottom.
2. Adjust service mode CXA2170D-1 06 V-PIN so that the top pin and
bottom pin are symmetrical from top to bottom.
3. Horizontal lines should be straight from left to right. Check landing for
side effect.
2-3. CONVERGENCE
Preparation:
• Set the CONTRAST and BRIGHTNESS control to standard (reset).
• Set the CONTRAST and BRIGHTNESS control to standard (reset).
• Input a cross hatch pattern signal.
2-3.1. VERTICAL AND HORIZONTAL STATIC
CONVERGENCE
1. Disconnect the dynamic convergence before adjusting static
convergence (CN903), except for minor touch-up.
2. Adjust H.STAT convergence, RV9001, to converge red, green, and
blue dots in the center of the screen.
3. Connect dynamic convergence back.
4. Adjust V. STAT magnet to converge red, green and blue dots in the
center of the screen.
R
G
B
Center dot
RV9001
H-STAT
V.STAT magnet
R G B
5. Tilt the V.STAT magnet and adjust static convergence to open or
close the V.STAT magnet.
B
G
R
R
B
G
R
R
1
2-3.2. OPERATION OF BMC (HEXAPOLE)
MAGNET
The respective dot positions result from moving each magnet interact.
Perform the following adjustments while tracking.
Perform the following adjustments while tracking.
1. Use the BMC tabs to adjust the red, green and blue dots so that
they line up at the center of the screen (move the dots in a horizontal
direction).
direction).
HMC Correction
HMC Correction
R
G
B
A=B
A
B
R
G B
A>B
A
B
R
G
B
A=B
A
B
R
G
B
A<B
A
B
VMC Correction
R
G
B
C<D
C
D
R
G
B
C=D
VMC Correction
R
G
B
C<D
C
D
R
G
B
C=D
2-3.3. TLH PLATE ADJUSTMENT
Preparation:
• Input a cross hatch pattern signal.
• Input a cross hatch pattern signal.
• Adjust unbalanced horizontal convergence of red and blue dots by
adjusting the TLH Plate on the defl ection yoke.
TLH Plate
RV9001
W Board
C Board
TLV
XCV
TLH+
TLH-
R B
(B)(R)
B R
(R)(B)
1. Adjust XCV core to balance X axis.
2. Adjust the vertical red and blue convergence with V.TILT (TLV VR).
Note: Perform adjustments while tracking Item 1.
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