Sony KV-27FV300 Service Manual ▷ View online
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KV-27FV300/29FV300/32FV300/36FV300
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and
bridges.
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the B+ and HV to see if they are specifi ed values. Make sure
your instruments are accurate; be suspicious of your HV meter if sets
always have low HV.
always have low HV.
8. Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage
as described below.
as described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground and from
all exposed metal parts to any exposed metal part having a return to
chassis, must not exceed 0.5 mA (500 microamperes). Leakage current
can be measured by any one of three methods.
The AC leakage from any exposed metal part to earth ground and from
all exposed metal parts to any exposed metal part having a return to
chassis, must not exceed 0.5 mA (500 microamperes). Leakage current
can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or
RCA WT-540A. Follow the manufacturers’ instructions to use these
instructions.
instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital
multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75 V,
so analog meters must have an accurate low voltage scale. The
Simpson’s 250 and Sanwa SH-63TRD are examples of passive
VOMs that are suitable. Nearly all battery-operated digital multimeters
that have a 2 VAC range are suitable (see Figure A).
so analog meters must have an accurate low voltage scale. The
Simpson’s 250 and Sanwa SH-63TRD are examples of passive
VOMs that are suitable. Nearly all battery-operated digital multimeters
that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining
screw on most AC outlet boxes is also at earth ground. If the retaining
screw is to be used as your earth ground, verify that it is at ground
by measuring the resistance between it and a cold-water pipe with an
ohmmeter. The reading should be zero ohms.
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining
screw on most AC outlet boxes is also at earth ground. If the retaining
screw is to be used as your earth ground, verify that it is at ground
by measuring the resistance between it and a cold-water pipe with an
ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble-
light (not a neon lamp) between the hot side of the receptacle and the
retaining screw. Try both slots, if necessary, to locate the hot side on the
line; the lamp should light at normal brilliance if the screw is at ground
potential (see Figure B).
light (not a neon lamp) between the hot side of the receptacle and the
retaining screw. Try both slots, if necessary, to locate the hot side on the
line; the lamp should light at normal brilliance if the screw is at ground
potential (see Figure B).
To Exposed Metal
Parts on Set
Parts on Set
AC Voltmeter
(0.75 V)
(0.75 V)
Earth Ground
0.15
µF
1.5 k
Ω
g
AC Outlet Box
Ohmmeter
Cold-water Pipe
Figure A. Using an AC voltmeter to check AC leakage.
Figure B. Checking for earth ground.
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KV-27FV300/29FV300/32FV300/36FV300
SELF-DIAGNOSTIC FUNCTION
Display of Standby/Timer LED Flash Count
3 times
2 times
4 times
5 times
9 times
10 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
LED OFF
3 sec.
Diagnostic
Item
Flash
Count*
+B
Overcurrent
2
times
+B
Overvoltage
3
times
V-STOP
4
times
IK
(AKB)
5
times
Zero
Cross 9
times
9V
10
times
*One fl ash count is not used for self-diagnostic.
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to fl ash. The number
of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY/TIMER LED fl ash indicators is listed in the
instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review
the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY/TIMER LED fl ash indicators is listed in the
instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review
the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
Diagnostic Test Indicators
When an error occurs, the STANDBY/TIMER LED will fl ash a set number of times to indicate the possible cause of the problem. If there is more than
one error, the LED will identify the fi rst of the problem areas.
When an error occurs, the STANDBY/TIMER LED will fl ash a set number of times to indicate the possible cause of the problem. If there is more than
one error, the LED will identify the fi rst of the problem areas.
Results for all of the following diagnostic items are displayed on screen. If the screen displays a “0”, an error has occurred.
Self Diagnosis
Supported model
Standby/Timer LED
Diagnostic Item
No. of times
STANDBY / TIMER
lamp flashes
Probable Cause Location
Detected Symptoms
Power does not turn on
Does not light
• Power cord is not plugged in.
• Fuse is burned out (F601). (GK Board)
• Fuse is burned out (F601). (GK Board)
• Power does not come on.
• No power is supplied to the TV.
• AC Power supply is faulty.
• No power is supplied to the TV.
• AC Power supply is faulty.
+B overcurrent (OCP)*
2 times
• H.OUT (Q502) is shorted. (A Board)
• IC702 is shorted. (C Board)
• IC702 is shorted. (C Board)
• Power does not come on.
• Load on power line shorted.
• Load on power line shorted.
+B overvoltage (OVP)
3 times
• IC501 is faulty. (A Board)
• If a high is supplied to pin 2 of IC501.
• If a high is supplied to pin 2 of IC501.
(A Board)
• Has entered standby mode.
I-Prot
4 times
• +12V is not supplied. (A Board)
• IC561 is faulty. (A Board)
• IC561 is faulty. (A Board)
• Has entered standby state after
horizontal raster.
• Vertical deflection pulse is stopped.
• Power line is shorted or power
• Power line is shorted or power
supply is stopped.
IK (AKB)
5 times
• Video OUT (IC561) is faulty. (A Board)
• IC702 is faulty. (C Board)
• Screen (G2) is improperly adjusted. **
• IC702 is faulty. (C Board)
• Screen (G2) is improperly adjusted. **
• No raster is generated.
• CRT Cathode current detection
• CRT Cathode current detection
reference pulse output is small.
Zero Cross
9 times
• No zero cross pulses on pin 45
IC1001. (A Board)
• Power does not come on.
9V Check
10 times
• Relay failed (RY600)
• Power does not come on.
* If a +B overcurrent is detected, stoppage of the vertical deflection is detected simultaneously. The symptom that is diagnosed first
by the microcontroller is displayed on the screen.
** Refer to Screen (G2) Adjustments in Section 2-4 of this manual
— 8 —
KV-27FV300/29FV300/32FV300/36FV300
Stopping the Standby/Timer LED Flash
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER LAMP from fl ashing.
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER LAMP from fl ashing.
Self-Diagnostic Screen Display
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confi rmed, it is possible to bring up
past occurrences of failure on the screen for confi rmation.
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confi rmed, it is possible to bring up
past occurrences of failure on the screen for confi rmation.
To Bring Up Screen Test
In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below:
In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below:
DISPLAY
Channel 5
Sound volume -
Power ON.
Numeral “0” means that no fault was detected.
Numeral “1” means a fault was detected one time only.
Numeral “1” means a fault was detected one time only.
SELF
DIAGNOSIS
2: +B
OCP
0
3: +B
OVP
0
4: VSTOP
0
5: AKB
1
9: ZCD
0
10: 9VON
0
101:
WDT
0
Serial:
xxxxxxx
Model:
xxxxxxx
Handling of Self-Diagnostic Screen Display
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you
have completed the repairs, clear the result display to “0”.
Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you
have completed the repairs, clear the result display to “0”.
Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
Clearing the Result Display
To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:
To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:
ENTER
Channel 8
Quitting the Self-Diagnostic Screen
To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.
To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.
Self-Diagnostic Circuit
A BOARD
IC301
Y/CHROMA JUNGLE
A BOARD
IC561
V. OUT
TO V BOARD
Q904
BASE
A BOARD
Q651
A BOARD
IC001
SYSTEM
A BOARD
IC003
MEMORY
IK-AKBIN
VM-OUT
FROM
C BOARD
IC702 PIN 5
FROM
A BOARD
Q003
COLLECTOR
HP(HLDWN)
SDA
A BOARD
FROM
Q530
33
O-LED
REF
I-OCP
IO-BDAT
BDA
DISPLAY
36
48
31
3
61
27
59
26
5
— 9 —
KV-27FV300/29FV300/32FV300/36FV300
+B overcurrent (OCP)
Occurs when an overcurrent on the +B (135V) line is detected by pin 48 of IC001 (A Board). If the voltage of pin 48 of IC001 (A Board) is less than 1V
when V.SYNC is more than seven verticals in a period, the unit will automatically turn off.
Occurs when an overcurrent on the +B (135V) line is detected by pin 48 of IC001 (A Board). If the voltage of pin 48 of IC001 (A Board) is less than 1V
when V.SYNC is more than seven verticals in a period, the unit will automatically turn off.
+B overvoltage (OVP)
Occurs when a high is felt onpin 2 of IC501 (A Board).
Occurs when a high is felt onpin 2 of IC501 (A Board).
I-PROT
Occurs when an absence of the vertical defl ection pulse is detected by pin 31 of IC301 (A Board). Power supply will shut down when waveform
interval exceeds 2 seconds.
Occurs when an absence of the vertical defl ection pulse is detected by pin 31 of IC301 (A Board). Power supply will shut down when waveform
interval exceeds 2 seconds.
IK (AKB)
If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC301 (A Board). TV will stay on,
but there will be no picture.
If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC301 (A Board). TV will stay on,
but there will be no picture.
*(Refers to the RGB levels of the AKB detection Ref pulse that detects 1K).
Zero Cross
Check Q691 collector (GK Board) 7.5V STBY goes to 0V when the set is turned on.
Check Q691 collector (GK Board) 7.5V STBY goes to 0V when the set is turned on.
9V Check
Check Q691 collector (GK Board) 7.5V STBY goes to 0V when the set is turned on.
Check Q691 collector (GK Board) 7.5V STBY goes to 0V when the set is turned on.
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