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Model
KP-HR432K90 KP-HR532K90 KP-HR532N90 KP-HW572K90
Pages
127
Size
15.38 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kp-hr432k90-kp-hr532k90-kp-hr532n90-kp-hw572k90.pdf
Date

Sony KP-HR432K90 / KP-HR532K90 / KP-HR532N90 / KP-HW572K90 Service Manual ▷ View online

– 5 –
KP-HR432K90/HR532K90/HR532N90/HW572K90
RM-Y909K
RM-Y908
RM-Y909K
RM-Y909K
3.
Blinking count display of STAND BY indicator
1.
Summary of Self-Diagnosis Function
This device includes a self-diagnosis function.
In case of abnormalities, the STAND BY indicator automatically blinks.  It is possible to predict the abnormality location by the
number of blinks.  The Instruction Manual describes blinking of the /STAND BY indicator.
If the symptom is not reproduced sometimes in case of a malfunction, there is recording of whether a malfunction was generated
or not.  Operate the remote command to confirm the matter on the screen and to predict the location of the abnormality.
2.
Diagnosis Items and Prediction of Malfunction Location
When a malfunction occurs the STAND BY indicator only blinks for one of the following diagnosis items.  In case of two or
more malfunctions, the item which first occurred blinks.  If the malfunctions occurred simultaneously, the item with the lower
blink count blinks first.
The screen display displays the results regarding all the diagnosis items listed below.  The display “ 0 ” means that no malfunc-
tions occurred.
SECTION 1
SELF DIAGNOSIS FUNCTION
Note1: If a +B overcurrent is detected, stoppage of the vertical deflection is detected simultaneously. The sympton that is diagnosed first by the microcontroller is displayed on screen.
Note 2: Refer to Screen (G2) Adjustment in Section 3-1, 2 of this manual.
Note 3: If STANDBY indicator blinks six (6) times, unplug the unit and wait 10 minutes before performing the adjustment.
Deteced symptoms
Diagnosis Item
No. of times
STANDBY
indicator blinks
Probable Cause Location
7 times
Horizontal deflection stopped
• Q8035, 8038 is shorted. (D board)
8 times
High voltage error
• T8005 is faulty. (D board)
0
Power does not turn on
 •Power cord is not plugged in.
• Fuse is burned out (F6001) (G board)
• Power does not come on.
• No power is supplied to the unit.
• AC power supply is faulty.
2 times
+B overcurrent (OCP)
(See Note 1)
• H. OUT (Q8024) is shorted. (D board)
• +B PWM (Q8035, 8038) is shorted. (D board)
• Power does not come on.
• Load on power line is shorted.
3 times
+B overvoltage (OVP)
• IC501 is faulty (G board)
• IC5002 is faulty (G board)
• Has entered standby mode.
4 times
Vertical deflection stopped
• +- 15V is not supplied. (D board)
• IC8003 is faulty. (A board)
• Has entered standby state after horizontal raster.
• Vertical deflection pulse is stopped.
• Power line is shorted or power supply is stopped.
5 times
White balance failure
(Not balanced)
• Video out (IC7101, 7201, 7301) is faulty. (CR, CG, CB board)
•CRT drive (IC309) is faulty. (A board)
•G2 is improperly adjusted. (See Note 2)
• No raster is generated.
• CRT cathode current detection reference pulse output is small.
6 times
LOW B OCP/OVP
(Overcurrent/over voltage)
(See Note 3)
• +5 line is overloaded. (A, B boards)
• +5 line is shorted. (A, B boards)
• No picture
• No picture
Audio error
9 times
• +- 19V line is shorted. (A, B boards)
• IC708 is faulty. (A board)
• PS701 or PS702 is opened. (A board)
• No sound
Lamp OFF : 
3.0 seconds
Lamp ON : 0.3 seconds
Lamp OFF : 0.3 seconds
Release of STAND BY indicator blinking.
The STAND BY indicator blinking display is released by turning OFF the power switch 
on the TV main unit or removing the plug from the power.
*
 One blink is not used for self-diagnosis.
•EXAMPLE
<Diagnosis Items>  <Number of Blinks>
• +B overcurrent  
2 times
• +B overvoltage
3 times
• Vertical deflection stop
4 times
< FRONT PANEL >
(EXEPT HR532N90)
(HR532N90)
STAND BY indicator
– 6 –
KP-HR432K90/HR532K90/HR532N90/HW572K90
RM-Y909K
RM-Y908
RM-Y909K
RM-Y909K
4.
Self-diagnosis screen displays
In cases of malfunctions where it is not possible to determine the symptom such as when the power goes off occasionally or when
the screen disappears occasionally, there is a screen display on whether the malfunction occurred or not in the past (and whether
the detection circuit operated or not) in order to allow confirmation.
<Screen Display Method>
Quickly press the remote command button in the following order from the standby state.
5.
Self-Diagnosis Screen Display
The results display is not automatically cleared.  In case of repairs and after repairs, check the self-diagnosis screen and be sure
to return the results display to “ 0 ”.
If the results display is not returned to “ 0 ” it will not be possible to judge a new malfunction after completing repairs.
<Method of Clearing Results Display>
<Method of Ending Self Diagnosis Screen>
When ending the self-diagnosis screen completely, turn the power switch OFF on the remote commander or the main unit.
   ˘
   Be aware that this differs from the method of 
   entering the service mode (volume   +   ).
DISPLAY   b   Channel    5   b   VOL    –    b   POWER
SELF DIAGNOSIS
    2 : +B  OCP
N/A
    3 : +B  OVP
N/A
    4 : V STOP
0
    5 : AKB
1
    10 : WDT
24
Numeral “0” means that no fault
was detected.
Numeral “1” means a fault was detected
one time or more
Self-diagnosis screen display
1. Power off (Set to the standby mode)
2. DISPLAY   b   Channel    5    b   VOL    +    b    POWER    (Service Mode)  
3. Channel    8   b   ENTER   (Test reset = Factory preset condition)
– 7 –
KP-HR432K90/HR532K90/HR532N90/HW572K90
RM-Y909K
RM-Y908
RM-Y909K
RM-Y909K
6. Self-diagnosis function operation
OCP
Low B and +B line detect DET SHORT, and shut-down POWER ON RELAY.
Reset by turning power on/off.
In case of +B is loaded approx. 1.5A or more, microcomputer detects it via IC5005
OVP
In case of +B becomes approx. 150V or more, POWER ON RELAY shuts down and microcomputer detects it via IC5005.
Reset by turning power on/off just the same as OCP.
Low B
Occurs when set +5V is out
V Stop
In case of V Drive disappeared, Q8001 detecs it and shut-down POWER ON RELAY. Microcomputer detects it and makes LED
blinking.
AKB
IK detection.  Makes LED blinking in case of microcomputer doesn’t detect IK returns of IC309  (CXA2150AQ) 20 seconds or
more.
H Stop
In case of H DRIVE is disappeared, Q378 detects it and shut-down POWER ON RELAY shuts down.
Microcomputer receives H Stop data from Q378 and makes LED blinking.
HV Stop In case of HV becomes 33KV or more. IC8006  detects it and shut-down
POWER ON RELAY. Microcomputer makes LED blinking.
Audio
In case of DC component overlaps the output of Audio Amp., POWER ON RELAY shuts down.
Microcomputer detects it and makes LED blinking.
Self-diagnosis block diagram
49
53
43
24
45
44
31
28
29
25
58
35
34
5. AKB
5. AKB
4. V STOP
3. OVP
2. OCP
6. LOW B
8. HV.STOP
9. Audio
IC704
MAIN-CPU
IC309
CXA2150AQ
Y/C JUNGLE
D9101
TIMER/STANDBY
R765
IC702
EEPROM
IC703
EEPROM
Q714
+5V DETECT
Q378
H PULSE
Detector
IC8006
HV Detector
Q8001
V Pulse Detector
IC5005
 OVP Buffer
OCP Buffer
C Board
DC Detect
IC8003
V Drive
IC708
6. H STOP
BUS
26
30
OVP DETECT
OCP DETECT
Audio AMP
– 8 –
KP-HR432K90/HR532K90/HR532N90/HW572K90
RM-Y909K
RM-Y908
RM-Y909K
RM-Y909K
SECTION 2
DISASSEMBLY
2-1. REAR BOARD REMOVAL
2-3. SERVICE POSITION
2-2. CHASSIS ASSY REMOVAL
2-4.   H2 BOARD REMOVAL
2
 Rear board
1
 Nine screws,
     tapping, hexagon head
2
 Chassis assy
1
 Three screws,
     tapping, hexagon head
1
 Disconnect CN17, 18, 19 
     on A board.
From V boards CN9001.
(The extension cable is not 
  supplied because of the
  countermeasure for radiation.)
D board
CN17, 18, 19
A board
2
 Covers
Cut them off with a plier or the like
from chassis assembly in case of 
checking printed circuit boards.
After checking, turn over the covers 
and secure them with screws.
Screws
(+BVTP3x12)
Chassis assembly      
2
 Screw,
     tapping,
     hexagon
     head
2
 Screw,
     tapping,
     hexagon
     head
3
 Six screws
  (+BVTP4x12(HR432K90))
  (+BVTP4x16
  (Except HR432K90))
1
 Cap,
     speaker
     grille
1
 Cap,
     speaker
     grille
4
 H2 board
5
 Button, multi
Except HR432K90
Page of 127
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