Sony KP-FX43M31 / KP-FX43M61 / KP-FX43M91 / KP-FX53M31 / KP-FX53M61 / KP-FX53M91 Service Manual ▷ View online
– 2 –
KP-FX43M31/M61/M91
KP-FX53M31/M61/M91
KP-FX53M31/M61/M91
RM-998
CAUTION
SHORT CIRCUIT THE ANODE OF HTE PICTURE TUBE
AND THE ANODE CAP TO THE METAL CHASSIS, CRT
SHIELD, OR CARBON PAINTED ON THE CRT, AFTER
REMOVING THE ANODE.
AND THE ANODE CAP TO THE METAL CHASSIS, CRT
SHIELD, OR CARBON PAINTED ON THE CRT, AFTER
REMOVING THE ANODE.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK
!
ON THE SCHEMATIC DIAGRAMS, EXPLODED
VIEWS AND IN THE PARTS LIST ARE CRITICAL TO
SAFE OPERATION. REPLACE THESE COMPONENTS
WITH SONY PARTS WHOSE PART NUMBERS AP-
PEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE-
MENTS PUBLISHED BY SONY.
SAFE OPERATION. REPLACE THESE COMPONENTS
WITH SONY PARTS WHOSE PART NUMBERS AP-
PEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE-
MENTS PUBLISHED BY SONY.
SPECIFICATIONS
3 picture tubes, 3 lenses, horizontal inline system
7 inch high-brightnes monochorome tubes (6.3 raster size), with optical coupling
and liquid cooling system
and liquid cooling system
High performance, large-diameter highbrid lens F1.0
53 inches
43 inches
B/G, I, D/K, M
PAL, PAL 60, SECAM, NTSC4.43, NTSC3.58
NICAM Stereo/Bilingual B/G, I;
A2 Stereo/Bilingual (German) B/G
A2 Stereo/Bilingual (German) B/G
VHF : E2 to E12 / UHF : E21 to E69 / CATV : S01 to
S03, S1 to S41
S03, S1 to S41
UHF : B21 to B68 / CATV : S01 to S03, S1 to S41
VHF : C1 to C12, R1 to R12 / UHF : C13 to C57, R21
to R60 / CATV : S01 to S03, S1 to S41, Z1 to Z39
to R60 / CATV : S01 to S03, S1 to S41, Z1 to Z39
VHF : A2 to A13 / UHF : A14 to A79/
CATV : A-8 to A-2, A to W+4, W+6 to W+84
CATV : A-8 to A-2, A to W+4, W+6 to W+84
75-ohm external terminal
15W + 15W (10% distortion)
Input: 4 Output: 1
Phono jacks; 1 Vp-p, 75 ohms
Input: 4 Output: 1
Phono jacks; 500 mVrms
Input: 2
Y: 1 Vp-p, 75 ohms,
unbalanced, sync negative
C: 0.286 Vp-p, 75 ohms
C: 0.286 Vp-p, 75 ohms
Input: 2
Phono jacks
Y: 1 Vp-p, 75 ohms, sync negative
P
P
B
/C
B
: 0.7 Vp-p, 75 ohms
P
R
/C
R
: 0.7 Vp-p, 75 ohms
Audio: 500 mVrms
Input: 1
Phono jacks
G: 0.7 Vp-p, 75 ohms
B: 0.7 Vp-p, 75 ohms
R: 0.7 Vp-p, 75 ohms
HD: 0.7 Vp-p, 75 ohms
VD: 0.7 Vp-p, 75 ohms
B: 0.7 Vp-p, 75 ohms
R: 0.7 Vp-p, 75 ohms
HD: 0.7 Vp-p, 75 ohms
VD: 0.7 Vp-p, 75 ohms
Output: 1
Stereo minijack
110 - 240 V AC, 50/60Hz
260 W
1136 1438 666
926 1255 534
86
65.5
Design and specifications are subject to change without notice.
KP-FX53M31/M61/M91
KP-FX43M31/M61/M91
Projection system
Picture tube
Projection lenses
Screen size
Television system
Color system
Stereo/Bilingual
system
system
Channel coverage
B/G
I
D/K
M
(Antenna)
Audio output (Speaker)
Number of terminal
(Video)
(Audio)
(S Video)
(Component
Video)
(G/B/R/HD/
VD Video)
(Headphones)
Power requirements
Power consumption (W)
Dimensions (w/h/d, mm)
Mass (kg)
– 3 –
KP-FX43M31/M61/M91
KP-FX53M31/M61/M91
KP-FX53M31/M61/M91
RM-998
1. SELF DIAGNOSIS FUNCTION
1-1.
Diagnostic Test Indicators .................................
5
1-2.
Display of STANDBY/TIMER
Light Flash Count ...............................................
6
1-3.
Stopping the STANDBY/TIMER Flash ............
6
1-4.
Self-Diagnostic Screen Display .........................
7
1-5.
Handling of Self-Diagnostic
Screen Display ....................................................
7
1-6.
Self-Diagnostic Circuit ......................................
8
2. DISASSEMBLY
2-1.
Rear Cover Removal .........................................
9
2-2.
Main Bracket Block Removal ...........................
9
2-3.
Service Position .................................................
9
2-4.
Front Panel Removal .........................................
10
2-5.
H1, H2, and H3 Boards Removal .....................
11
2-6.
Beznet and Mirror Cover Removal ...................
11
2-7.
Main Bracket Removal ......................................
12
2-8.
G Board Removal ...............................................
13
2-9.
Connector Cover Removal .................................
13
2-10. J Board Removal ................................................
14
2-11. A1, E, B4 and v2 Boards Removal ....................
14
2-12. A, AD, and D Boards Removal .........................
15
2-13. Picture Tube Removal ........................................
15
2-14. High-Voltage and Cable Installation Removal ..
16
2-15. Mechaseal ...........................................................
16
3. SET-UP ADJUSTMENTS
3-1.
Screen Voltage Adjustment
(Rough Alignment) ...........................................
17
3-2.
Screen (G2) Adjustment ....................................
17
3-3.
Focus Rough Adjustment ..................................
17
2-4.
Deflection Yoke Tilt Adjustment ......................
17
3-5.
2-Pole Magnet Adjustment ................................
18
3-6.
Center Magnet Adjustment ................................
18
3-7.
4-Pole Magnet Adjustment ................................
18
3-8.
Defocus Adjustment ...........................................
18
3-9.
Green, Red, and Blue Focus Adjustment
3-9-1. Green, Red, and Blue Lens Focus
Adjustment ....................................................
18
3-9-2. Green, Red, and Blue Electrical Focus
Adjustment ....................................................
18
3-10. Adjustment with Commander ............................
19
3-10-1. How to Select Each Mode .............................
19
-
3-10-2. How to Enter Service Mode ..........................
19
3-10-3. Method of Cancellation
from Service Mode ........................................
20
3-10-4. How to Adjustments ......................................
20
3-10-5. How to Write the Data ...................................
20
3-10-6. Memory Write Confirmation Method ...........
20
TABLE OF CONTENTS
3-11. Service List .........................................................
21
3-12. Registration Adjustment
3-12-1. Adjustment Flow ............................................
49
3-12-2. Setup for Adjustment .....................................
49
3-12-3. Method of Main Deflection Adjustment .......
49
3-12-4. Operation Method
for Projector Engine (PJE) Mode ..................
50
3-12-5. Method of Projector Engine Adjustment
(Sub Deflection Adjustment) .........................
51
3-13. Auto Convergence Setting .................................
54
3-14. Blue Offset Adjustment ......................................
54
3-15. White Balance Adjustment ................................
54
3-16. Auto Convergence Error Code List ...................
55
4. SAFETY RELATED ADJUSTMENT
4-1.
HV Regulation Adjustment ...............................
56
4-2.
HV Hold-Down Adjustment .............................
56
4-3.
+B Max Voltage Confirmation .........................
56
4-2.
+B OVP Voltage Confirmation ........................
56
5. ELECTRICAL ADJUSTMENTS
5-1.
Picture Quality Adjustment
5-1-1. Preparation .....................................................
57
5-1-2. NTSC Video Input .........................................
58
5-1-3. NTSC RF Input ..............................................
57
5-1-4. PAL Video Input ............................................
59
5-1-5. PAL RF Input .................................................
59
5-2.
Color Offset ........................................................
60
6. DIAGRAMS
6-1.
Block Diagrams ..................................................
61
6-2.
Frame Schematic Diagram .................................
77
6-3.
Circuit Boards Location .....................................
79
6-4.
Schematic Diagrams and Printed Wiring Boards
80
(1)
A Board .........................................................
81
(2)
A1 Board .......................................................
91
(3)
AD Board ......................................................
95
(4)
B4 Board ....................................................... 107
(5)
CR,CG and CB Boards ................................. 123
(6)
D Board ......................................................... 129
(7)
E Board .......................................................... 139
(8)
G Board ......................................................... 143
(9)
H1,H2 and H3 Boards ................................... 147
(10)
J Board .......................................................... 151
(11)
SR , V2 and VM Boards ............................... 167
6-5.
Semiconductors .................................................. 171
Section
Title
Page
Section
Title
Page
– 4 –
KP-FX43M31/M61/M91
KP-FX53M31/M61/M91
KP-FX53M31/M61/M91
RM-998
Section
Title
Page
7. EXPLODED VIEWS
7-1.
Front Panel Block ............................................. 174
7-2.
Cabinet Block (KP-FX53) ............................... 175
7-3.
Cabinet Block (KP-FX43) ................................ 176
7-4.
Bezenet and Mirror Cover Block (KP-FX53) .. 177
7-5.
Bezenet and Mirror Cover Block (KP-FX43) ... 178
7-6.
Main Braket and Picture Tube Block ................ 179
8. ELECTRICAL PARTS LIST
............................ 180
– 5 –
KP-FX43M31/M61/M91
KP-FX53M31/M61/M91
KP-FX53M31/M61/M91
RM-998
• Power does not come on.
• No power is supplied to the PJ.
• AC power supply is faulty.
• No power is supplied to the PJ.
• AC power supply is faulty.
• Power does not come on.
• Load on power line is shorted.
• Load on power line is shorted.
• +135V is too high.
• Vertical deflection pulse is
stopped.
• Vertical size is too small.
• Vertical deflection stopped.
• Vertical deflection stopped.
• No raster is generated.
• CRT cathode current detection
• CRT cathode current detection
reference pulse output is small.
• Abnormal High voltage.
• Abnormal H.drive.
• +5v down.
• Abnormal H.drive.
• +5v down.
• There is picture but speaker does
not release sound.
• Power is shut down shortly, after
this return back to normal.
• Detect Micro latch up.
SECTION 1
SELF DIAGNOSIS FUNCTION
The unit in this manual contain a self-diagnostic function. If any error occurs, the STANDBY/TIMER lamp will automatically
begin to flash.
The number of times the lamp flashes translates to a probable source of the problem. A definition of the STANDBY/TIMER
lamp flash indicators is listed in the instruction manual for the user's knowledge and reference. If an error symptom cannot be
reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems
and how often these problems occur.
1-1. DIAGNOSTIC TEST INDICATORS
When any error occurs, the STANDBY/TIMER lamp will flash a set number of times to indicate the possible cause of the
problem. If there is more than one error, the lamp will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen. No error has occurred if the screen displays a “0”.
002:000 or
002:001 ~ 255
003:000 or
003:001 ~ 255
004:000 or
004:001 ~ 255
005:000 or
005:001 ~ 255
006:000 or
006:001 ~ 255
007:000 or
007:001 ~ 255
101:000 or
101:001 ~ 255
No. of times
STANDBY/TIMER
lamp flashes
Detected Symptoms
Diagnostic
Item
Description
• Power does not
turn on
• +B overcurrent
(OCP)
• +B overvoltage
(OVP)
• Vertical deflection
failure
• White balance
failure
(no PICTURE)
(no PICTURE)
•Horizontal deflection
failure or +5v down
or High Voltage
failure
or High Voltage
failure
• Audio Protection
• Micro reset
Self-diagnostic
display/
Diagnostic result
Probable Cause Location
Does not light
2 times
3 times
4 times
5 times
6 times
7 times
• Power cord is not plugged in.
• Fuse (F6701) is burned out.
• Fuse (F6701) is burned out.
(G board)
• H. OUT Q8024 is shorted.
• H. LIN Q8027 is shorted.
• H. LIN Q8027 is shorted.
(D board)
• HV OUT Q8043 is shorted.
• PH6001 faulty.
• +19V is not supplied.
• PH6001 faulty.
• +19V is not supplied.
(G board)
• V. OUT IC8003 faulty.
(D board)
• G2 is improperly adjusted.
(Note 1)
• CRT problem.
• Video OUT IC9101 (CR
• Video OUT IC9101 (CR
board), IC9201 (CG board),
IC9001 (CB board) are faulty.
IC9001 (CB board) are faulty.
• IC8306 (J board) and IC4300
(E board) are faulty.
• No connection E board to CR
board.
• IC6502 (G board) faulty.
• HV Circuit failure.
• HV Circuit failure.
• Power supply fails.
• IC1203,1204 (A board) faulty.
• IC1203,1204 (A board) faulty.
•Discharge CRT
(CR, CG, CB boards)
• Static discharge
• External noise
• External noise
Note 1 : Refer to screen (G2) adjustment in section 3-2 of this manual.