DOWNLOAD Sony KP-FX432M31 / KP-FX432M91 / KP-FX532M91 Service Manual ↓ Size: 14.61 MB | Pages: 127 in PDF or view online for FREE

Model
KP-FX432M31 KP-FX432M91 KP-FX532M91
Pages
127
Size
14.61 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kp-fx432m31-kp-fx432m91-kp-fx532m91.pdf
Date

Sony KP-FX432M31 / KP-FX432M91 / KP-FX532M91 Service Manual ▷ View online

– 17 –
KP-FX432M31/FX432M91/FX532M91
RM-998
RM-998
RM-998
3-3. FOCUS ROUGH ADJUSTMENT
1. Connect VIDEO-1 terminal.
2. Receive video dot hatch pattern.
3. Use lens-cover to red and blue.
4. Adjust electric focus. (roughly)
5. Rotate the green lens and adjust to obtain the best lens focus.
6. Rotate the green focus volume on the focus pack and adjust to
obtain best electrical focus.
7. If focus is not good, repeat 4 process.
8. Repeat above process for red and blue lenses and electric fo-
cus.
9. Fix lens screw.
3-4. DEFLECTION YOKE TILT ADJUSTMENT
1. Receive the Monoscope signal.
2. Place the caps on the red and blue lens so that only the green
color.
3. Loosen the deflection yoke setscrew and align the tilt of the
Deflection yoke so that the bars at the center of the
monoscope pattern are horizontal.
4. After aligning the deflection yoke, fasten it securely to the
funnel-shaped portion of the CRT.
5. The tilt of the deflection yoke for red and blue is aligned the
same as was done for green.
SECTION  3
SET-UP  ADJUSTMENTS
3-1. SCREEN  VOLTAGE  ADJUSTMENT
(ROUGH  ALIGNMENT)
1. Receive the Monoscope signal.
2. Set 50% BRIGHTNESS and minimum PICTURE.
3. Turn the red VR on the focus pack all the way to the left and
then gradually turn it to the right until the point where you can
see the retrace line.
4. Next gradually turn it to the left to the position where the
retrace line disappears.
3-2. SCREEN (G2) ADJUSTMENT
(FINE ADJUSTMENT)
1. Turn on the power of the set.
2. Select VIDEO1 and make no signal input.
3. Supply DC (177.5 
± 0.5V) from external power supply to KR.
(Fig.3-2)
3. Turn red of G2 VR clockwise, then retrace line appear.
4. Turn G2 VR counterclockwise and set retrace line just
disappear.(Fig.3-3)
5. Add DC voltage DC (174 
± 0.5V) to KR.
6. Confirm if retrace can be seen.
7. Adjust green and blue at the same method.
Fig. 3-1
Fig. 3-6
VMcoil Assy
Make sure deflection yoke is 
touching CRT closely.
2-pole magnet
4-pole magnet
Deflection yoke
Anode cap
Centering magnet
Fig. 3-5
Lens
Fig. 3-4
Minimize both A and B.
A
B
Scanning line visible.
Fig. 3-3
+
Power
Supply
Dummy Resister
3k ohm  20W
Fig. 3-2
Test signal
SCREEN
B
R
G
FOCUS
Focus Pack
B
R
G
– 18 –
KP-FX432M31/FX432M91/FX532M91
RM-998
RM-998
RM-998
3-6. BLUE DEFOCUS ADJUSTMENT
1. Receive 1080i/50Hz dot signal from HD/DVD 1 terminal.
2. Set “Hi Fine” and PICTURE 100%, other 50% and white
balance “COOL”. (VM OFF)
3. Blue 4 pole : make round in the center of screen.
4. Confirm that center dot focus is adjusted in focus. (Fig.3-12a)
5. Adjust blue electrical focus to make the left side spot nearly
round by minimizing width and height. (Slight overfocus is
OK) (Fig.3-12b)
6. Confirm that the green to blue spot size is within spec.
Blue center dot height shall be 
 1.2 times the green dot heght.
7. Return making condition data to orignal data.
3-7. GREEN, RED AND  BLUE FOCUS
ADJUSTMENT
3-7-1. Green, Red and Blue lens focus adjustment
1. Input a cross hatch signal into VIDEO 1. (composite video
input)
2. Place a lens cover over red and blue lenses and project only
green.
3. Rotate the green lens and adjust to obtain the best lens focus at
the center area.
4. Fix lens screw.
5. Repeat above process for red and blue.
3-7-2. Green and Red electrical focus adjustment
1. Input a cross-hatch signal into VIDEO 1.
2. Project only Green.
3. Rotate the green focus volume on the focus pack and adjust to
obtain the best focus at the center screen.
4. Repeat above process for red.
3-5. 2-POLE AND 4-POLE MAGNET
ADJUSTMENT
3-5-1. Adjustment of 2-pole magnets
1. Receive the Dot signal (1080i/50Hz) from HD/DVD 1 termi-
nal.
2. Place the caps on the red and blue lens so that only the green
color is shown.
3. Turn the green focus volume of focus pack counter-clock-
wise, so that diameter of the dot become large.
4. Adjust the 2-pole magnet,  counter-clockwise and clockwise
center of the dot doesn't move. (Use focus volume)
5. Center position is changed by 2-pole magnet adjustment.
So, center magnet adjustment and 2-pole magnet adjustment
are needed tracking adjustment.
6. Repeat same adjustment method for red and blue.
3-5-2. Green, Red, Blue adjustment of 4-pole
magnets
1. Turn Grenn focus volume of focus pack clockwise.
2. By using 4 pole magnets make the spot size round.
3. Repeat for red and blue.
4. Turn focus pack counter-clockwise and “Just Focus” red,
green and blue.
3-5-3. Blue left side dot adjustment of 2-pole
Magnets
1. Turn blue focus volume of focus pack counter-clockwise, so
that diameter of the dot becomes large, and can see bright core
position.
2. Pay attentio to left side dot of the screen. (Fig.3-10)
3. Adjustment 2 pole magnet, so that bright core position of dot
become center position of dot. (Fig.3-11)
Fig. 3-7
Adjust Point center 
Use the center dot
Fig. 3-14
Fig. 3-12a
Fig. 3-8
NG
OK
Left-end dot
   (BLUE)
Right-end dot
   (BLUE)
OK
NG
NG
Use the center dot
Bright Core 
Fig. 3-10
Fig. 3-9
Blue 2 Pole magnet
Adjustment Position
Fig. 3-11
Blue 2 Defocus
Adjustment Position
OK
Fig. 3-12b
Adjust Point 
Fig. 3-13
– 19 –
KP-FX432M31/FX432M91/FX532M91
RM-998
RM-998
RM-998
3-8-1. How to Select Each Mode
1. Selection of Mode Between 50 Hz and 60 Hz
50 Hz
: Enter the PAL signal.
60 Hz
: Enter the NTSC signal.
WIDE 60 Hz : Enter the NTSC signal MENU WIDE ON.
WIDE 50 Hz : Enter the PAL signal MENU WIDE ON.
2. Selection of DRC Mode
1) Press  “DRC-MF (blue)” button on the commander, repeat-
edly until displays the mode that you want to select on the
screen.
→ DRC1250  →  DRC100  →  PROGRESSIV
Note : The DRC-MF mode is not selectable when using the
“PROGRAM INDEX” or “TWIN” mode is turned “ON”.
3. Selection of WIDE mode
1) Press “MENU” button on the commander and move “
” up
or down to enter the “FEATURE” 
b “WIDE MODE”.
2) Move “
” up or down to select “ON” or “OFF”, and push
 (ENTER)” button.
3) Press “MENU” button to return to normal screen.
3-8-2. How to Enter Service Mode
1. Turn on the main power switch to place this set in standby
mode. (LED will light in red.)
2. Press the buttons on the commander as follows, and enter ser-
vice mode.
3. After entering service mode, reset current aadjustment data.
Then turn off the power switch.
4. Turn on the main power switch and enter mode again as step 2
above.
3-8. ADJUSTMENTS WITH COMMANDER
Service adjustment to this model can performed with the supplied
remote commander RM-998.
Enter the
“Service mode”
5
(DIGIT 5)
(VOLUME +)
ON SCREEN
DISPLAY
(         )
TV 
STANDBY
(       )
Enter the
“Reset”
8
(DIGIT 8)
(ENTER)
TV
CENTER SP
VIDEO
DRC-MF
HD/DVD
1
2
3
4
5
6
7
8
0
9
JUMP
PROG
OPTION
RESET
A/B
PROG
INDEX
MENU
V CENTER
TW
IN
PRO
G+
TW
IN
PRO
G–
Copy PAL data
to NTSC
blue
Adjustment item
up
Adjustment item
down
User control goes 
to the standard state
Write data to NVM
Read data from
NVM     
Change 
the PICTUER MODE
Initialize data
(Not stored)
Data down
Data up
Copy data to all
mode
Up : Category up
Down : Category down
Push : Enter
RM-998
50 Hz
60 Hz
WIDE 60 Hz WIDE 50 Hz
(PAL)
(NTSC)
(NTSC)
(PAL)
DRC1250
a
a
a
a
DRC100
a
a
a
a
– 20 –
KP-FX432M31/FX432M91/FX532M91
RM-998
RM-998
RM-998
3-8-3. Method of Cancellation from Service Mode
1. Set the standby mode (Press “
 (TV STANDBY)” button on
the commander), then press “
 (TV STANDBY)” button
again, hereupon it becomes TV mode.
3-8-4. How to Adjustments
1. Set in the service mode, the following screen will appear.
2. Press “1” or “4” button on the commander to select the ad-
justment item.
3. Press “3” or “6” button on the commander to change the
adjustment data.
4. Move “
” up or down to select the adjustment category.
When move “
” up (category up), service mode changes in
the order as shown below.
PIC
SOU
DRC
LUMA
YCTM
YCTS
YCTC
MCP
MID1
VSW
MID3
MID2
PFOP
* : When it moves from PJE to other categrys, 
repeat 1 or 4 button and press it. 
PFID
AP
GRN
PJE*
DDEV
COLR
CLTY
DEF1
DEF2
CRNR
RNR
MSMO
POWR
GUID
MIDE
CCPM
COMB
DEF3
DEF4
DEF5
BNR
SNNR
AWID
OSDP
ASEL
VSEL
OPM
OPB
SRV
OSD
MSP
TEXT
OSD 0 OSV
32
SERVICE       60 CH 6
000Q 3.1M 0010 0000 20 00 00 0000
Category Name Item Name
Mode
Item No.
Suffix No.
Total Power On time
(Hours)
Software
Version
Data
50 : PAL, SECAM
60 : NTSC
3-8-5. How to Write the Data
1. Set in the service mode.
2. Press “1” or “4” button on the commander, select the ad-
justment item, and press “3” or “6” button to change the
data.
3. Press “
 (MUTE)” button on the commander and it will indi-
cate “WRITE” on the screen.
4. Press “-” button on the commander to write into memory.
(The  “WRITE” display will be changed to red color while
executing, and back to “SERVICE”.)
Note : Before changing to other modes, press “
 
(MUTE)”  +
“-” buttons on the commander to write the data.
(Omission of this operation causes the data to be returned
to the data before adjustment.)
: Confirm the adjustment mode before writing data for data
values because to vary in each adjustment mode.
: The adjustment item that there are no relations in the ad-
justment is not to change data values because all items are
written in each adjustment mode.
3-8-6. Memory Write Confirmation Method
1. After adjustment, turn off the AC main power switch off.
2. Turn the power switch ON and set in service mode.
3. Call the adjustment items again to confirm adjustments were
made.
Button
Mode
Description
 + -
WRITE
Writes data to NVM.
7 + -
READ
Reads data from NVM.
8 + -
NORMAL All user control goes to the standard.
5 + -
INITIAL
Service data initialization. Not stored.
(Be sure not to use usually)
2 + -
COPY
Do not operate with a remote
commander.
 + -
WRT5060 (The data vary with among mode.)
Commander Function (Except PJE mode)
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