Sony KP-51WS500 / KP-57WS500 / KP-65WS500 Service Manual ▷ View online
— 4 —
KP-51WS500/57WS500/65WS500
120V AC, 60Hz
230W
Under 1 W
Under 1 W
DVI-HDTV
1 terminal, 3.3V T.M.D.S., 50 ohms
The DVI-HDTV input terminal is compliant with the EIA-861
standard and is not intended for use with personal computers.
1 terminal, 3.3V T.M.D.S., 50 ohms
The DVI-HDTV input terminal is compliant with the EIA-861
standard and is not intended for use with personal computers.
Video (IN)
4 total (1 on front panel)
1Vp-p, 75ohms unbalanced, sync negative
4 total (1 on front panel)
1Vp-p, 75ohms unbalanced, sync negative
S Video (IN)
3 total (1 on front panel)
Y: 1Vp-p, 75ohms unbalanced, sync negative
C: 0.286Vp-p (Burst signal), 75ohms
3 total (1 on front panel)
Y: 1Vp-p, 75ohms unbalanced, sync negative
C: 0.286Vp-p (Burst signal), 75ohms
Audio (IN)
6 total (1 on front panel)
500 mVrms (100% modulation)
Impedance:47 kilo ohms
6 total (1 on front panel)
500 mVrms (100% modulation)
Impedance:47 kilo ohms
Projection System
3 picture tubes, 3 lenses, horizontal in-line system
Picture Tube
7-inch high-brightness monochrome tubes (6.3 raster size),
with optical coupling and liquid cooling system.
Projection Lenses
High performance, large diameter hybrid lens F1.1
Antenna
75 ohm external terminal for VHF/UHF
Television System
NTSC, American TV Standard
Channel Coverage
VHF: 2-13/ VHF: 14-69/ CATV: 1-125
SPECIFICATIONS
Design and specifi cations are subject to change without notice.
Power Requirements
Power Consumption (W)
In Use (Max)
In Standby
Inputs/Outputs
Screen Size (measured diagonally)
51 inches (KP-51WS500)
57 inches (KP-57WS500)
65 inches (KP-65WS500)
57 inches (KP-57WS500)
65 inches (KP-65WS500)
Supplied Accessories
Remote Control RM-Y909
Batteries (2) size AA (R6)
Batteries (2) size AA (R6)
Optional Accessories
A/V Cable (VMC-810/820/830 HG)
Audio Cable (RKC-515HG)
Component Video Cable (VMC-10/30 HG)
Control S Cable (RK-G69HG)
AV Receiver (STR-V555ES or equivalent)
Audio Cable (RKC-515HG)
Component Video Cable (VMC-10/30 HG)
Control S Cable (RK-G69HG)
AV Receiver (STR-V555ES or equivalent)
Audio (VAR/RIX)
1 total
500 mVrms at the maximum volume setting (Variable)
500 mVrms (Fixed)
Impedance (Output):1 kilo ohm
1 total
500 mVrms at the maximum volume setting (Variable)
500 mVrms (Fixed)
Impedance (Output):1 kilo ohm
TV Out
1 total
Video: 1 Vp-p 75 ohms unbalanced, Sync negative
Audio: 500 m Vrms (100% modulation)
Impedance (output): 1 kilo ohms
1 total
Video: 1 Vp-p 75 ohms unbalanced, Sync negative
Audio: 500 m Vrms (100% modulation)
Impedance (output): 1 kilo ohms
Control S (IN/OUT)
1 total
Minijacks
1 total
Minijacks
Component Video Input
2 (Y, PB, PR)
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative
PB: 0.7 Vp-p, 75 ohms;
PR: 0.7 Vp-p, 75 ohms
2 (Y, PB, PR)
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative
PB: 0.7 Vp-p, 75 ohms;
PR: 0.7 Vp-p, 75 ohms
RF Inputs
2 total
2 total
Converter
1 total
1 total
KP-51WS500
KP-57WS500
KP-65WS500
20W x 2
1194 x 1310 x 630 mm
1326 x 1377 x 690 mm
1542 x 1452 x 735 mm
47
1/8
x 51
5/8
x 24
7/8
in
52
1/4
x 54
1/4
x 27
1/4
in
61 x 57 x 29 in
76 kg
89 kg
125 kg
167 lbs 9 oz
196 lbs 3 oz
275 lbs 8 oz
Speaker Output (W)
Dimensions (W x H x D)
mm
in
Mass kg
lbs
— 5 —
KP-51WS500/57WS500/65WS500
WARNINGS AND CAUTIONS
CAUTION
Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield, or carbon painted on the CRT,
after removing the anode.
after removing the anode.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of
this receiver is directly connected to the ac power line.
this receiver is directly connected to the ac power line.
!
SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for
safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements
published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures
whenever critical components are replaced or improper operation is suspected.
safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements
published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures
whenever critical components are replaced or improper operation is suspected.
ATTENTION!!
Apres avoir deconnecte le cap de l’anode, court-circuiter l’anode du tube cathodique et celui de l’anode du cap au chassis metallique
de l’appareil, ou la couche de carbone peinte sur le tube cathodique ou au blindage du tube cathodique.
de l’appareil, ou la couche de carbone peinte sur le tube cathodique ou au blindage du tube cathodique.
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout
dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
!
ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de
pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont
le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont
l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de
chaque remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.
pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont
le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont
l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de
chaque remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.
— 6 —
KP-51WS500/57WS500/65WS500
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and
bridges.
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the B+ and HV to see if they are specifi ed values. Make sure
your instruments are accurate; be suspicious of your HV meter if sets
always have low HV.
always have low HV.
8. Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage
as described below.
as described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground and from
all exposed metal parts to any exposed metal part having a return to
chassis, must not exceed 0.5 mA (500 microamperes). Leakage current
can be measured by any one of three methods.
The AC leakage from any exposed metal part to earth ground and from
all exposed metal parts to any exposed metal part having a return to
chassis, must not exceed 0.5 mA (500 microamperes). Leakage current
can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or
RCA WT-540A. Follow the manufacturers’ instructions to use these
instructions.
instructions.
2. A battery-operated AC milliammeter. The Data Precision 245 digital
multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75 V,
so analog meters must have an accurate low voltage scale. The
Simpson’s 250 and Sanwa SH-63TRD are examples of passive
VOMs that are suitable. Nearly all battery-operated digital multimeters
that have a 2 VAC range are suitable (see Figure A).
so analog meters must have an accurate low voltage scale. The
Simpson’s 250 and Sanwa SH-63TRD are examples of passive
VOMs that are suitable. Nearly all battery-operated digital multimeters
that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining
screw on most AC outlet boxes is also at earth ground. If the retaining
screw is to be used as your earth ground, verify that it is at ground
by measuring the resistance between it and a cold-water pipe with an
ohmmeter. The reading should be zero ohms.
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining
screw on most AC outlet boxes is also at earth ground. If the retaining
screw is to be used as your earth ground, verify that it is at ground
by measuring the resistance between it and a cold-water pipe with an
ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble-
light (not a neon lamp) between the hot side of the receptacle and the
retaining screw. Try both slots, if necessary, to locate the hot side on the
line; the lamp should light at normal brilliance if the screw is at ground
potential (see Figure B).
light (not a neon lamp) between the hot side of the receptacle and the
retaining screw. Try both slots, if necessary, to locate the hot side on the
line; the lamp should light at normal brilliance if the screw is at ground
potential (see Figure B).
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
Figure A. Using an AC voltmeter to check AC leakage.
Figure B. Checking for earth ground.
To Exposed Metal
Parts on Set
Parts on Set
AC Voltmeter
(0.75 V)
(0.75 V)
Earth Ground
0.15
µ
F
1.5
k
Ω
— 7 —
KP-51WS500/57WS500/65WS500
SELF-DIAGNOSTIC FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to fl ash. The number
of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY/TIMER LED fl ash indicators is listed in the
instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review
the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY/TIMER LED fl ash indicators is listed in the
instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review
the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
Diagnostic Test Indicators
When an error occurs, the STANDBY/TIMER LED will fl ash a set number of times to indicate the possible cause of the problem. If there is more than
one error, the LED will identify the fi rst of the problem areas.
When an error occurs, the STANDBY/TIMER LED will fl ash a set number of times to indicate the possible cause of the problem. If there is more than
one error, the LED will identify the fi rst of the problem areas.
Results for all of the following diagnostic items are displayed on screen. If the screen displays a “0”, no error has occurred.
Diagnostic Item
No. of times
STAND BY /
STAND BY /
TIMER
lamp flashes
Probable Cause Location
Detected Symptoms
Power does not turn on
Does not light
•
Power cord is not plugged in.
•
Fuse is burned out (F6001). (G Board)
•
Power does not come on.
•
No power is supplied to the TV.
•
AC Power supply is faulty.
+B overcurrent (OCP)*
2 times
•
H.OUT (Q8024) is shorted. (D Board)
•
+B PWM (Q8035, Q8038) is shorted.
(D Board)
(D Board)
•
Power does not come on.
•
Load on power line shorted.
+B overvoltage (OVP)
3 times
•
IC501 is faulty. (G Board)
•
IC5002 is faulty. (G Board)
•
Has entered standby mode.
Vertical deflection stopped
4 times
•
±
15V is not supplied. (D Board)
•
IC8003 is faulty. (A Board)
•
Has entered standby state after
horizontal raster.
horizontal raster.
•
Vertical deflection pulse is
stopped.
stopped.
•
Power line is shorted, or
power supply is stopped.
power supply is stopped.
White Balance Failure
(Not Balanced)
(Not Balanced)
5 times
•
Video OUT (IC7101, IC7201, IC7301)
is faulty. (CR, CG, CB Board
is faulty. (CR, CG, CB Board
s)
•
CRT drive (IC309) is faulty. (A Board)
•
Screen (G2) is improperly adjusted. **
•
No raster is generated.
•
CRT Cathode current detection
reference pulse output is small.
reference pulse output is small.
Low B OCP/OVP
(Overcurrent/Overvoltage) ***
(Overcurrent/Overvoltage) ***
6 times
•
+5 line is overloaded. (A, B Boards)
•
+5 line is shorted. (A, B Boards)
•
No picture
Horizontal deflection stopped
7 times
•
Q8035, Q8038 is shorted. (D Board)
High-voltage error
8 times
•
T8005 is faulty. (D Board)
Audio error
9 times
• ±
19V line is shorted. (A, B Boards)
•
IC708 is faulty. (A Board)
•
PS701 or PS702 is opened.
(A Board)
(A Board)
•
No sound
*
Ifa +B overcurrent is detected, stoppage ofthe vertical deflection is detected simultaneously. The symptom that is diagnosed
first by the microcontroller is displayed on the screen.
first by the microcontroller is displayed on the screen.
**
Refer to Screen (G2) Adjustments in Section 2-
2 ofthis manual
***
If TIMER or STAND BY indicator blinks six (6) times, unplug the unit and wait 10 minutes before performing the adjustment.
Self Diagnosis
Supported model