DOWNLOAD Sony KP-48V85 / KP-53V85 / KP-61V85 Service Manual ↓ Size: 10.89 MB | Pages: 105 in PDF or view online for FREE

Model
KP-48V85 KP-53V85 KP-61V85
Pages
105
Size
10.89 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kp-48v85-kp-53v85-kp-61v85.pdf
Date

Sony KP-48V85 / KP-53V85 / KP-61V85 Service Manual ▷ View online

– 37 –
KP-48V85/53V85/61V85
RM-Y905
RM-Y905 RM-Y905
2-5. MIRROR COVER REMOVAL
2-6. BEZNET ASSY REMOVAL
2-7. HC BOARD AND S BOARD REMOVAL
2-8. U BOARD AND TERMINAL BOARD REMOVAL
1 Nineteen screws(KP-53V85) 
     Twenty three screws 
     (KP-61V85)
     Twenty four screws (KP-48V85)
     (Screw(4x20), tapping)
2 Mirror cover
1 Five screws (KP-53V85/61V85)
     Three screws (KP-48V85)
    (Screws(4x20), tapping)
2 Fourteen screws (KP-61V85)
     Fifteen screws (KP-53V85)
     Twelbe screws (KP-48V85)
     (Screws(4x20), tapping)
3 Beznet assy
3 HC board
2 L screen holder
6 Clows
7 S board
Sensor 
bracket (B)
4 Two screws
    (+BVTP 4x12)
1 Two screws
    (+BVTP 4x12)
5 Two screws
    (+BVTP 4x12)
Sensor 
bracket (A)
2 Seven screws
    (+BVTP 3x12)
3 Terminal board
4 U board
1 Two screws
    (Screws (4x20), tapping)
– 38 –
KP-48V85/53V85/61V85
RM-Y905
RM-Y905 RM-Y905
2-9. A BOARD AND G BOARD REMOVAL
2-11.  HIGH-VOLTAGE CABLE INSTALLATION
AND REMOVAL
4 Two screws
    (+BVTP 3x12)
1 Eight screws
    (+BVTP 3x12)
3 G board
6 A board
5 Claw
2 Claws
Main bracket
2-10.
PICTURE TUBE REMOVAL
4 Four screws
     (Screw(4x20), tapping)
!º Four screws
    (+BVTP 4x12)
!¡ Picture tube
Picture tube
8 Deflection yoke
9 Tension
     spring*
2 Four screws
    (Screw(4x20), tapping)
3
1 Four screws
    (Screw(4x20), tapping)
7 Neck assy
6 CR board
5 Lens
Lens
* 53V85/61V85 only
CAUTION: Removing the arrow-marked
screws is strictly prohibited.
If removed, it may cause liquid spill.
(1) Removal
1 Rubber cap
2 HV cable
   turn 90
°
1 HV cable
Gutter
Hook
(2) Installation
– 39 –
KP-48V85/53V85/61V85
RM-Y905
RM-Y905 RM-Y905
3-1. SCREEN VOLTAGE ADJUSTMENT
(COARSE ADJUSTMENT)
1. Receive the Monoscope signal.
2. Set 50% BRIGHTNESS and minimum PICTURE.
3. Turn the red VR on the FOCUS block all the way to the left
and then gradually turn it to the right until the point where you
can see the retrace line.
4. Next gradually turn it to the left to the position where the
retrace line disappears.
R
G
B
SCREEN
R
G
B
FOCUS
FOCUS block
Fig. 3-1
SECTION 3
SET-UP ADJUSTMENTS
175 
±
 2V
G2 JIG
200V
GND
3.3k
5.6k
5.6k
5.6k
SW
K
GND
pedestal level
Fig. 3-2
3-2. SCREEN (G2) ADJUSTMENT
(FINE ADJUSTMENT)
Fine Mode is recommended to set screen controls to their optimal
condition.  It is necessary to build the simple jig, illustrated below,
using 3-watt resistors.  Please note, that if the proper voltage is not
obtained with their listed values, resistors, then please increase or
decrease one of the values in the resistor network to obtain the
correct voltage.
1. Select VIDEO1 mode without signals.
2. Connect G2 JIG.
3. SW on JIG.
4. Connect an oscilloscope to the TP701(KR), TP732(KG) and
TP761(KB) of CR board, CG board and CB board.
5. Adjust  R, G and B screen voltage to 170-173V with screen
VR on the Focus block.
3-4. FOCUS LENS ADJUSTMENT
In this adjustment, use the remote commander in the
service mode.
For details of the usage of the service mode and the remote
commander, please refer the item 3-9. ELECTRICAL
ADJUSTMENT BY REMOTE COMMANDER.
1. Loosen the lens screw.
2. Set to the service mode.
3. Receive the all-white signal.
4. Cover the both red and blue picture lenses with the lens caps
to show only the green color.
5. Set to PJE, and press 6 to display the test signal (crosshatch)“
on the screen.
6. Turn the green lens to adjust to the optimum focus point with
the test signal.
7. Tighten the lens screw.
8. Cover the both green and blue picture lenses with the lens caps
to show only the red color.
9. Set to PJE, and press 6 to display the test signal (crosshatch)“
on the screen.
10. Adjust red CRT lens just the same as green.
11. Cover the both green and red picture lenses with the lens caps
to show only the blue color.
12. Set to PJE, and press 6 to display the test signal (crosshatch)“
on the screen.
13. Adjust blue CRT lens just the same as green.
14. After adjusting the items 3-5. Focus VR Adjustment, 3-6. 2-
Pole Magnet Adjustment and 3-7. 4-Pole Magnet Adjustment,
adjust again to the optimum focus point.
*: Every time you press 6, the test signal changes to
“crosshatch+video signal” - “dots+video signal” -
“crosshach(black)” - “dots(black)” - off.
Note: Instead of items 4, 8 and 11, you can cut off the unnecessary
color beams by controlling the service mode VPNT 28 RON,
29 GON, and 30 BON.
Fig. 3-4
Test signal
3-3. DEFLECTION YOKE TILT  ADJUSTMENT
1. Receive the Monoscope signal.
2. Set in service mode.
3. Cover the both red and blue picture lenses with the lens caps
to show only the green color.
4. Loosen the deflection yoke set screw and align the tilt of the
Deflection Yoke so that the bars at the center of the
monoscope pattern are horizontal.
5. After aligning the deflection yoke, fasten it securely to the
funnel-shaped portion (neck) of the CRT.
6. The tilt of the deflection yoke for red is aligned  in the mode
Cover the both green and blue picture lenses with the lens caps
and the tilt of the deflection yoke for blue is aligned with in
Fig. 3-3
2-pole magnet
4-pole magnet
Deflection yoke
Anode cap
the mode Cover the both green and red picture lenses with the
lens caps is aligned the same as was done for green.
Note: Instead of items 3 and 6, you can cut off the unnecessary
color beams by controlling the service mode VPNT 28 RON,
29 GON, and 30 BON.
– 40 –
KP-48V85/53V85/61V85
RM-Y905
RM-Y905 RM-Y905
3-7. 4-POLE MAGNET ADJUSTMENT
1. Receive the Dot signal.
2. Set in service mode.
3. Cover the both red and blue picture lenses with the lens caps
to show only the green color.
4. Turn the green focus VR on the focus block to the left and set
to underfocus to enlarge the spot.
5. Now align the 4-Pole Magnet so that the enlarged spot
becomes a perfect circle for green and red.
6. Perform the same alignment for blue.
3-8. DEFOCUS ADJUSTMENT (BLUE)
Note: Please adjust the blue dot to be slightly larger than red and
green dots. This adjustment provides a more pleasing picture
to the customer.
1. Select the video menu and set the mode to “VIVID” mode.
2. Set to the service mode.
3. Change TV mode to the video input mode.
4. Set to PJE, and press 6 to display the test signal (dots) on the
screen.
5. Turn the blue focus VR on the focus block to adjust to the
diameter of the dots as shown in the figure below.
3-6. 2-POLE MAGNET ADJUSTMENT
(GREEN,RED)
1. Receive the Dot signal.
2. Set in service mode.
3. Cover the both red and blue picture lenses with the lens caps
to show only the green color.
4. Turn the green focus VR on the focus block to the right and
set to overfocus to enlarge the spot.
5. Now align the 2-Pole Magnet so that the enlarged spot is in
the center of the Just Focus spot.
6. Align the green focus VR and set for just (precise) focus.
7. Perform the same alignment for red.
Use the center dot
Fig. 3-7
Fig. 3-8
[Focus adjustment point]
/
x
y
x : y = 1:1.5 (BIue)
x : y = 1:1 (Green, Red)
Use the center dot
Lmm Max
Inch
L
48"
7
53"
8
61"
9
Fig. 3-9
3-5. FOCUS VR ADJUSTMENT
1. Set to the service mode.
2. Receive the all-white signal.
3. Cover the both red and blue picture lenses with the lens caps
to show only the green color.
4. Set to PJE, and press 6 to display the test signal (crosshatch)
on the screen.
5. Turn the green focus VR on the focus block to adjust to the
optimum focus point with the test signal.
6. Cover the both green and blue picture lenses with the lens caps
to show only the red color.
7. Set to PJE, and press 6 to display the test signal (crosshatch)
on the screen.
8. Turn the red focus VR on the focus block to adjust to the
optimum focus point with the test signal.
9. Cover the both green and red picture lenses with the lens caps
to show only the blue color.
10. Set to PJE, and press 6 to display the test signal (crosshatch)
on the screen.
11. Turn the blue focus VR on the focus block to adjust to the
optimum focus point with the test signal.
12. After adjusting the items 3-4. Focus Lens Adjustment, 3-6. 2-
Pole Magnet Adjustment and 3-7. 4-Pole Magnet Adjustment,
adjust again to the optimum focus point.
Note: Instead of items 3, 6 and 9, you can cut off the unnecessary
color beams by controlling the service mode VPNT 28 RON,
29 GON, and 30 BON.
Fig. 3-6
Fig. 3-5
A
B
Lens
Minimize both A and B.
Center of crosshatch
Scanning line visible.
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