DOWNLOAD Sony KDL-55EX505 / KDL-60EX505 Service Manual ↓ Size: 2.77 MB | Pages: 33 in PDF or view online for FREE

KDL-55EX505/60EX505  

12

A  

Remove screws from Rear Cover

 

13 from KDL-55EX505 ONLY

 

16 from KDL-60EX505 ONLY

B  

Remove 2 screws from Rear Cover Top-Center

C  

Remove 2 screws from Rear Cover Bottom-Center

D  

Disconnect Power Cord from AC Inlet

E  

Remove 1 screw from Side Jack position

F  

Remove 1 screw from Terminal position

G  

Lift up Rear Cover from bottom to remove from Bezel Assembly

H  

Remove 1 screw from Under Cover to detach from Bottom Frame

I  

Remove screws to detach Vesa Brackets from Panel

 

2 from KDL-55EX505 ONLY

 

4 from KDL-60EX505 ONLY

J  

Lift up 2 Vesa Brackets (S) to detach from Rear Cover (KDL-55EX505 ONLY)

 

NOTE: The Vesa Brackets (S) are not included with the 
Rear Cover and must be reattached to the 
replacement Rear Cover 

 

51 

4-166-855-11 

REAR COVER (55)

 

 

 

(KDL-55EX505 ONLY)

  

51 

4-156-223-11 

REAR COVER (60)

 

 

 

(KDL-60EX505 ONLY)

  

52 

4-157-979-02 

COVER, UNDER (55)

 

 

 

(KDL-55EX505 ONLY)

  

52 

4-157-980-01 

COVER, UNDER (60)

 

 

 

(KDL-60EX505 ONLY)

  

53 

4-168-273-01 

BRACKET,VESA(XL)

 

 

 

(KDL-55EX505 ONLY)

  

53 

4-156-947-01 

BRACKET, VESA (XXL)

 

 

 

(KDL-60EX505 ONLY)

  

54 

3-297-324-02 

COVER, ECS

  

55 

4-168-272-01 

BRACKET, VESA (S)

 

 

 

(KDL-55EX505 ONLY)

 

 

2-580-640-01 

SCREW, +BVTP 4X16 TYPE2 IT-3

 

 

7-685-648-79 

SCREW, +BVTP 3X12 TYPE2 IT-3

 

 

4-159-298-01 

SCREW, +PSW M4X10

A

B

E

D

F

H

I

J

G

KDL-55EX505 ONLY
KDL-60EX505 ONLY

C

KDL-55EX505 ONLY
KDL-60EX505 ONLY

53

55

54

52

51

KDL-55EX505/60EX505  

13

A  

Lift up left-side Loudspeaker to remove from Bezel Assembly (KDL-55EX505 ONLY)

 

Lift up left-side Speaker Box Assembly to remove from Bezel Assembly (KDL-60EX505 ONLY)

B  

Remove 2 screws from left-side Speaker Spacers to detach from Bezel Assembly

C  

Remove screws from AC Inlet and disconnect from G5E/G8S (Power) Board

 

1 to detach from AC Inlet Bracket (KDL-55EX505 ONLY)

 

1 to detach from Bottom Frame (KDL-60EX505 ONLY)

D  

Lift up right-side Loudspeaker to remove from Bezel Assembly (KDL-55EX505 ONLY)

 

Lift up right-side Speaker Box Assembly to remove from Bezel Assembly (KDL-60EX505 ONLY)

E  

Remove 2 screws from right-side Speaker Spacers to detach from Bezel Assembly

F  

Press down on Panel Support

G  

Slide out Panel Support to remove from Bezel Assembly

  

101 

1-858-354-11 

LOUDSPEAKER LEFT

 

 

 

(KDL-55EX505 ONLY)

  

101 

1-858-355-11 

SP BOX ASSEMBLY LEFT

 

 

 

(KDL-60EX505 ONLY)

  

102 

4-166-135-01 

SPACER, SPEAKER

 

 

 

(KDL-55EX505 ONLY)

  

102 

4-166-135-11 

SPACER, SPEAKER

 

 

 

(KDL-60EX505 ONLY)

 !  103 

1-842-104-21 

AC INLET FILTER

 

104 

1-858-354-21 

LOUDSPEAKER RIGHT

 

 

 

(KDL-55EX505 ONLY)

  

104 

1-858-355-21 

SP BOX ASSEMBLY RIGHT

 

 

 

(KDL-60EX505 ONLY)

  

105 

N/A 

SUPPORT, PANEL

 

 

FOR ALL SUPPORT, PANEL PART NUMBER INFORMATION

 

 

REFER TO THE LCD PANELS SERVICE MANUAL

 

 

2-580-640-01 

SCREW, +BVTP 4X16 TYPE2 IT-3

 

 

2-580-629-01 

SCREW, +BVST 3X8

C

F

A

D

G

AC Inlet

B

E

103

101

104

102

102

105

KDL-55EX505/60EX505  

14

A  

Remove 2 screws from Bottom Frame to detach from Bezel Assembly

B  

Remove screws from Bottom Frame to detach from LCD Panel

 

5 from KDL-55EX505 ONLY

 

6 from KDL-60EX505 ONLY

C  

Remove 4 screws from G5E/G8S (Power) Board

D  

Disconnect 5 connectors from G5E/G8S (Power) Board

E  

Remove 2 screws from D1 Board (KDL-55EX505 ONLY)

F  

Disconnect 5 connectors from D1 Board (KDL-55EX505 ONLY)

G  

Remove 2 Mini Card Spacers from D1 Board to detach from 
Panel (KDL-55EX505 ONLY)

  

151 

X-2546-673-2 

BEZEL ASSEMBLY (TR55 GM)

 

 

 

(KDL-55EX505 ONLY)

  

151 

X-2546-674-1 

BEZEL ASSEMBLY (TR60 GM)

 

 

 

(KDL-60EX505 ONLY)

  

152 

A-1753-637-A 

HLR BOARD, MOUNTED

  

153 

N/A 

LCD PANEL 

 

 

FOR ALL LCD PANEL PART NUMBER INFORMATION

 

 

REFER TO THE LCD PANELS SERVICE MANUAL

  

154 

4-175-711-01 

BRACKET, SIDE JACK

  155 

A-1762-365-A 

BAL BOARD, COMPLETE

 

NOTE: For BAL Board replacement, please refer to section 

 

2-4. Adjustments After Replacing the BAL Board

 

NOTE: Final software is not installed on this BAL Board.  Install the update after 

 

replacing this board using the instructions provided with the software.

  

156 

1-474-203-11 

G5E (POWER) BOARD, COMPLETE

 

 

 

(KDL-55EX505 ONLY)

  

156 

1-474-207-11 

G8S (POWER) BOARD, COMPLETE

 

 

 

(KDL-60EX505 ONLY)

  

157 

1-474-206-11 

D1 BOARD, COMPLETE

 

 

 

(KDL-55EX505 ONLY)

  

158 

1-487-735-11 

SWITCH UNIT

 

 

2-580-640-01 

SCREW, +BVTP 4X16 TYPE2 IT-3

 

 

2-580-592-01 

SCREW, +PSW M3X8

 

 

4-159-298-01 

SCREW, +PSW M4X10

 

 

2-580-629-01 

SCREW, +BVST 3X8

PWB

Holder

PWB
Spacer

Main
Bracket

P

H

G

E

F

O

C

D

B

A

J

I

K

L

Mini Card
Spacer

KDL-55EX505 ONLY
KDL-60EX505 ONLY

KDL-55EX505 ONLY
KDL-60EX505 ONLY

N

M

H  

Lift up Switch Unit and disconnect 1 connector to 
remove from Bezel Assembly

I  

Disconnect 5 connectors from BAL Board 

J  

Remove 4 screws from BAL Board

K  

Remove 1 PWB Spacer to detach BAL Board from LCD Panel

L  

Slide Side Jack Bracket to right-side of BAL Board to detach from position

M  

Remove 2 screws from Main Bracket to detach from Bezel Assembly (KDL-60EX505 ONLY)

N  

Remove 3 screws from Panel to detach from Bezel Assembly (KDL-60EX505 ONLY)

O  

Carefully Lift up Panel to remove from Bezel Assembly

P  

Disconnect 1 connector from HLR Board and release clips, then lift up to detach from position

 

NOTE: The Mini Card Spacers, PWB Spacer and PWB Holders are not included with the Boards and must be replaced when 
replacing the Boards. The Main Bracket is not included with the Panel and must be replaced when replacing the Panel.

152

158

157

153

151

156

155

154

KDL-55EX505/60EX505  

15

 

CAUTION: When cleaning the TV be sure to unplug the power cord to avoid any chance of electric shock.

 

Clean the cabinet of the TV with a dry soft cloth.

 

Wipe the LCD screen gently with a soft cloth.



Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.



If using a chemically pretreated cloth, please follow the instruction provided on the package.



Never use strong solvents such as a thinner, alcohol or benzine for cleaning.



Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.

Š

2-580-640-01

SCREW, +BVTP 4X16 TYPE2 IT-3

RC(13), BTM FRM to BEZ ASSY(2), SPKR SPACERS to BEZ ASSY(4)

19

Ť

7-685-648-79

SCREW, +BVTP 3X12 TYPE2 IT-3

RC to SIDE JACK(1), RC to TRMNL AREA(1)

2

ť

2-580-608-01

SCREW, +PSW M5X16

TABLE-TOP STAND(4)

4

Ū

2-580-592-01

SCREW, +PSW M3X8

G5E(4), D1(2), BAL(4)

10

Ũ

4-159-298-01

SCREW, +PSW M4X10

RC TOP-CENTER(2), RC BTM-CENTER(2), UC to BTM FRM(1), BTM FRM to PNL(5), VESA BRKT to PNL(2)

12

Ŭ

2-580-629-01

SCREW, +BVST 3X8

AC INLET to AC BRKT(1)

1

Š

2-580-640-01

SCREW, +BVTP 4X16 TYPE2 IT-3

RC(16), BTM FRM to BEZ ASSY(2), PNL to BEZ ASSY(3), SPKR SPACERS to BEZ ASSY(4)

25

Ť

7-685-648-79

SCREW, +BVTP 3X12 TYPE2 IT-3

RC to SIDE JACK(1), RC to TRMNL AREA(1)

2

ť

2-580-608-01

SCREW, +PSW M5X16

TABLE-TOP STAND(4)

4

Ū

2-580-592-01

SCREW, +PSW M3X8

MAIN BRKT to PNL(2)

2

Ũ

4-159-298-01

SCREW, +PSW M4X10

BTM FRM to PNL(6), UC to BTM FRM(1), VESA BRKT to PNL(2), VESA BRKT to BTM FRM(2)

11

Ŭ

2-580-629-01

SCREW, +BVST 3X8

G8S(4), BAL(4), AC INLET to BTM FRM(1)

9