DOWNLOAD Sony KDL-40Z4500 / KDL-46Z4500 / KDL-52Z4500 (serv.man3) Service Manual ↓ Size: 7.12 MB | Pages: 51 in PDF or view online for FREE

Model
KDL-40Z4500 KDL-46Z4500 KDL-52Z4500 (serv.man3)
Pages
51
Size
7.12 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-40z4500-kdl-46z4500-kdl-52z4500-sm3.pdf
Date

Sony KDL-40Z4500 / KDL-46Z4500 / KDL-52Z4500 (serv.man3) Service Manual ▷ View online

– 4 –
KDL-40, 46, 52 Z4500
RM-GD005
1-5. Lead Free Information
The circuit boards used in these models have been processed
using Lead Free Solder. The boards are identified by the LF
logo located close to the board designation.
The servicing of these boards requires special precautions. It
is strongly recommended to use Lead Free Solder material in
order to guarantee optimal quality of new solder joints. Lead
Free Solder is available under the following part numbers:-
Due to high melting point of Lead Free Solder, the soldering
iron tip temperature needs to be set to 370 degrees
centigrade. This requires soldering equipment capable of
accurate temperature control coupled with a good heat
recovery characteristics.
For more information on the use of Lead Free Solder,
please refer to 
http://www.sony-training.com
1-6. Attachment & Detachment of MDF61 Connector
a) Insertion
r
e
b
m
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r
a
P
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m
a
i
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9
1
-
5
0
0
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6
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mm
m
m
m
m
m
m
m
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0
Kg
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1
7
  Figure 2:  LF logo
  Figure 3:  LF logo on circuit board
(1) Hold the center of a
     connector.
(2) Press the center of the 
 connector to insert it.
(3) Slide the slider to lock the
     connector. 
Lock
b) Detachment
(1) Slide the slider to release      
the slider lock.
(2) Press the center lock tab
     to release the lock and pull
     the connector up. 
Unlock
– 5 –
KDL-40, 46, 52 Z4500
RM-GD005
SECTION 2
SELF DIAGNOSTIC FUNCTION
2-4. LED Pattern
When safety shutdown occurs, Standby LED display reports the
cause by using the lightning patterns as indicated below.
Example:
The figure above shows LED display when
SHUTDOWN is caused by DC_ALERT 2. It repeats
flashing for a specified number of times in 0.3sec/
cycle and has a 2 seconds interval of lighting off.
Please note that a 2 seconds interval of lighting off
is fixed regardless of abnormal state types.
2-5. Self Diagnostic Screen Display
To bring up the self diagnostic screen display
In standby mode, press the following sequence of buttons in
quick succession on the remote commander as shown below:
The following menu appears as shown below:
2.0 sec
2.0 sec
0.3 sec
0.3 sec
2-1. Overview of Control Buttons
 LED Typ e
       Description
Remark
Status
Display
Power LED
 
Remark
 POWER
  
Green: LED
    Green lights at power ON.
 STANDB
Picture Off/
Timer
Y
 
Red: One LED
 
Red lights during standby.
  Green/Amber
  : Two LEDs
   Green lights during Picture 
   OFF and amber lights 
   during Timer activation.
POWER ON
 
Green lights
OFF
in a normal state.
STANDBY
OF
OFF
F
Red lights
Red flashes
Microcomputer is
in a sleep state.
Failure
Classify the trouble
causes by the no.
of red blinking.
Standby LED
Microcomputer is
2-2. LED Display Specification
2-3. LED Display Control
POWER
HOME
MENU 
OK
INPUT 
SELECT 
VOLUME 
CHANNEL 
REMOTE 
SENSOR
LIGHT
SENSOR 
  POWER
INDICATOR 
 STANDBY
INDICATOR  
     PICTURE OFF/
TIMER INDICATOR 
i+
5
-
(ON SCREEN                            (DIGIT 5)                                (VOLUME -)                            (TV POWER)
   DISPLAY)
Note that this differs from 
entering the service mode 
(volume   +   )
– 6 –
KDL-40, 46, 52 Z4500
RM-GD005
2-6. Standby LED Error Display
Perform below countermeasures according to Standby LED blinking times.
Note: Each of the above blinking repeats every 2 seconds.
Blinking times
Error
Countermeasure
2
Power_DET (12V Main Voltage)
Replace Power board: H1VM, G6
6
PANEL DET
Replace either
z
Power Unit board:
H1VM, G6
ERROR
z
Inverter board:
D4Z(40”,46”,),D4,D5(52”)
z
Panel
7
INTERNAL TEMP
Replace Power Unit board
ERROR
H1VM, G6
Inverter boad: D4Z(40,46"), D4, D5(52")
8
AUDIO ERROR
Replace BGA board
(SP PROTECTION)
9
HFR ERROR
Replace either
z
BGA board
z
LVDS harness
10
DIGITAL ERROR
Replace BGA board
11
NVM ERROR
Replace BGA board
12
I
2
C ERROR VCT
Replace BGA board
13
BALANCER ERROR
Replace either
z
Panel
z
Power/Inverter board
14
HDMI ERROR
Replace BGA board
15
TUNER ERROR
Replace BGA board
16
I
2
C CH1
Replace BGA board
(VERD(IC5505)TAS)
17
I
2
C CHO
Replace BGA board
(VERD(IC5505)NVM/RTC)
18
DIGITAL DEMOD
Replace BGA board
19
USB ERROR
Replace BGA board
20
CI ERROR
21
VCT ERROR
Replace BGA board
22
MSP ERROR
– 7 –
KDL-40, 46, 52 Z4500
RM-GD005
2
Blinks
6
Blinks
7
Blinks
8
Blinks
9
Blinks
10
Blinks
11
Blinks
12
Blinks
13
Blinks
14
Blinks
15
Blinks
16
Blinks
17
Blinks
18
Blinks
19
Blinks
21
Blinks
No Power
No Video
BL OK 
OSD OK
No Video 
No BL
No Video  
BL OK
No OSD
No Tuner 
Video OK
No 
HDMI 
No 
Audio
BGA COMPL
G6-SS COMPL
D4Z-40 COMPL
G6-S COMPL
D4Z-46 COMPL
D4-52K COMPL
D5-52K COMPL
Panel Module
Flowchart Reference
2-6
2-6
2-6
2-6
2-6
2-6
2-6
2-6
2-6
2-6
2-6
2-6
2-6
2-6
2-6
2-6
B
D
D
D
D
D
C
Problem 
Power_DET
BackLight
TEMP
Audio
HFR
DFE
NVM
I2C VCT
Balancer
HDMI
Tuner
I2C CH1
I2C CH0
D Demod
USB
VCTP
: Doubtful part
: just a few possibility
Symptoms - 
(dead set)
Video - distorted or mis
sing 
2-7. Triage  Chart
Page of 51
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