Sony KDL-40VE5 / KDL-46VE5 / KDL-52VE5 Service Manual ▷ View online
13
KDL-40VE5/46VE5/52VE5
KDL-40VE5/46VE5/52VE5
SECTION 1: DISASSEMBLY
1-1. REAR COVER REMOVAL
1 Lift up the bottom of Switch Unit from Bezel and unhook from Bezel
2 Disconnect 1 connector from HW3 Board
3 Release Power Unit from Connector Cable
1 Remove 18 screws from Rear Cover
(KDL-40VE5
Only)
Remove 20 screws from Rear Cover
(KDL-46VE5
Only)
Remove 20 screws from Rear Cover
(KDL-52VE5
Only)
2 Remove 1 screw from Side Jack position
3 Remove 1 screw from Terminal position
4 Remove 2 screws from upper position of
Rear Cover
5 Remove 2 screws from bottom of Rear Cover
NOTE: The Rear Cover is attached to the
Bezel Assembly with three small tabs.
Bezel Assembly with three small tabs.
Use caution when removing the Rear Cover
not to damage these tabs.
not to damage these tabs.
1-2. SWITCH UNIT REMOVAL (CONTAINS HW3 BOARD)
1
Screw,
+BVTP2 4X16
+BVTP2 4X16
2 Screw,
+BVTP 3X12 TYPE2 IT-3
5
Screw,
+PSW M4X12
+PSW M4X12
Rear Cover
Bezel
Tab Inserts
4
Screw,
+PSW M4X12
+PSW M4X12
3 Screw,
+BVTP 3X12 TYPE2 IT-3
Bezel
(Contains HW3 Board)
Switch Unit
Power Unit
1
3
2
Switch Unit
14
KDL-40VE5/46VE5/52VE5
KDL-40VE5/46VE5/52VE5
1-3. BM3 BOARD AND IP3N (POWER) BOARD REMOVAL
1 Unhook Side Jack from Main Bracket
2 Disconnect 5 connectors from BM3 Board
3 Remove 9 screws from BM3 Board
4 Disconnect 6 connectors from IP3N (Power) Board
5 Remove 6 screws from IP3N (Power) Board
2
1
4
Side Jack Cover
BM3 Board
IP3N (Power) Board
Main Bracket
3
Screw,
+BVST 3X6
+BVST 3X6
5
Screw,
+BVST 3X6
1-4. TABLE-TOP STAND ASSEMBLY AND UNDER COVER REMOVAL
3
Table-Top
Stand Assembly
Under Cover
Bottom Frame
2 Screw, +PSW M5X16 (40/46)
Screw, +PSW M5X12 (52)
Soft Cloth
1
1 Gently place the TV set face down onto a soft cloth
2 Remove 4 screws Table-Top Stand Assembly
3 Remove Under Cover from Bottom Frame
15
KDL-40VE5/46VE5/52VE5
KDL-40VE5/46VE5/52VE5
1-5. STRUCTURAL PARTS, BRACKETS AND SPINE REMOVAL
1-5-1. KDL-40VE5
1 Remove 1 screw from Main Bracket and Bezel
2 Remove 3 screws from Spine (L)
3 Remove 2 screws fro AC Inlet
4 Remove 3 screws from Spine (R)
5 Remove 3 screws from Bottom Frame
Main Bracket
Spine (R)
Bottom Frame
Spine (L)
AC Inlet
1 Screw,
+BVTP 3X12 TYPE2 IT-3
2
Screw,
+PSW M4X8
4 Screw,
+PSW M4X8
3 +KTT 3X10 (S TYPE)
5 Screw,
+BVTP2 4X16
Soft Cloth
1 Remove 1 screw from Main Bracket and Bezel
2 Remove 4 screws from Spine (L)
3 Remove 1 screw from G Frame
4 Remove 2 screws from Center Frame
5 Remove 4 screws from Spine (R)
6 Remove 3 screws from Bottom Frame
7 Remove 1 screw from Bottom Frame
8 Remove 2 screws from AC Inlet
1-5-2. KDL-46VE5
Spine (R)
Bottom Frame
6 Screw,
+BVTP2 4X16
Center Frame
G Frame
Spine (L)
2 Screw,
+PSW M5X8
4 Screw,
+PSW M5X8
5 Screw,
+PSW M5X8
7 Screw,
+PSW M5X8
3 Screw,
+BVST 3X6
Main Bracket
1 Screw,
+BVTP 3X12 TYPE2 IT-3
AC Inlet
8 +KTT 3X10 (S
Soft Cloth
16
KDL-40VE5/46VE5/52VE5
KDL-40VE5/46VE5/52VE5
1-5-3. KDL-52VE5
1 Remove 1 screw from Main Frame and Bezel
2 Unhook VESA Frame from Center Frame
3 Remove 2 screws from Center Frame
4 Remove 1 screw from G Frame
5 Remove 4 screws from Spine(L)
6 Remove 4 screws from Spine(R)
7 Remove 3 screws from Bottom Frame
8 Remove 1 screw from Bottom Frame
9 Remove 2 screws from AC Inlet
Main Frame
Spine (R)
G Frame
Bottom Frame
Spine (L)
Center Frame
VESA Frame
2
5 Screw,
+PSW M5X8
1
Screw,
+BVTP 3X12
TYPE2 IT-3
4 SCREW,
+BVST 3X6
6 Screw,
+PSW M5X8
8 Screw,
+PSW M5X8
7 Screw,
+BVTP2 4X16
3 Screw,
+PSW M5X8
AC Inlet
9
+KTT 3X10
(S TYPE)
Soft Cloth
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