Sony KDL-40HX800 / KDL-46HX800 / KDL-55HX800 Service Manual ▷ View online
KDL-40HX800/46HX800/55HX800
16
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: Les composants identifi es per un trame et
une marque
une marque
!
sont critiques pour la securite.
Ne les remplacer que par une piece portant le
numero specifi e.
numero specifi e.
NOTE: The components identifi ed by shading
and
and
!
mark are critical for safety. Replace only
with part number specifi ed.
NOTE: The components identifi ed by a red outline and a mark contain
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
(Check the
Sony Electronics Service Information
website for any additional service related issues for this model.)
1-3. SPEAKERS, SPEAKER BRACKETS AND HLR BOARD REMOVAL
A Remove screws from Speaker Bracket Right to detach from Bezel
2 from KDL-40HX800/46HX800 Only
4 from KDL-55HX800 Only
B Remove 2 screws from Speaker to detach from Speaker Bracket Right
C Remove screws from Speaker Bracket Left to detach from Bezel
2 from KDL-40HX800/46HX800 Only
4 from KDL-55HX800 Only
D Remove 2 screws from Speaker to detach from Speaker Bracket Left
E Remove 5 screws from Bottom Frame to detach from LCD Panel
F Disconnect 1 connector from HLR Board, then release clips and lift up to remove from LED Guide
151
A-1772-859-A
HLR BOARD, MOUNTED
152
1-826-873-41
LOUDSPEAKER (3.4X17.5CM)
153
X-2548-513-1
BRACKET, SP L (40) ASSEMBLY
(KDL-40HX800 ONLY)
153
X-2548-515-1
BRACKET, SP L (46) ASSEMBLY
(KDL-46HX800 ONLY)
153
X-2548-517-1
BRACKET, SP L (55) ASSEMBLY
(KDL-55HX800 ONLY)
154
X-2548-514-1
BRACKET, SP R (40) ASSEMBLY
(KDL-40HX800 ONLY)
154
X-2548-516-1
BRACKET, SP R (46) ASSEMBLY
(KDL-46HX800 ONLY)
154
X-2548-518-1
BRACKET, SP R (55) ASSEMBLY
(KDL-55HX800 ONLY)
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
(KDL-40HX800/46HX800 ONLY)
4-159-298-01
SCREW, +PSW M4X10
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
(KDL-55HX800 ONLY)
151
152
154
152
153
A
B
D
F
C
E
KDL-40HX800/46HX800/55HX800
17
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: Les composants identifi es per un trame et
une marque
une marque
!
sont critiques pour la securite.
Ne les remplacer que par une piece portant le
numero specifi e.
numero specifi e.
NOTE: The components identifi ed by shading
and
and
!
mark are critical for safety. Replace only
with part number specifi ed.
NOTE: The components identifi ed by a red outline and a mark contain
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
(Check the
Sony Electronics Service Information
website for any additional service related issues for this model.)
1-4. G4E/G6B (POWER) BOARDS, BAL BOARD, HTD BOARD AND LCD PANEL REMOVAL
A Lift-up Panel Brackets to detach from Bezel
4 from KDL-40HX800 Only
6 from KDL-46HX800/55HX800 Only
B Remove 4 screws from G4E/G6B (Power) Boards
C Disconnect 5 connectors from G4E/G6B (Power) Boards
D Remove 4 screws from BAL Board
D Remove 4 screws from BAL Board
E Disconnect 5 connectors from BAL Board
F Slide Side Jack Bracket to right-side to remove from BAL Board
G Disconnect 1 connector from HTD Board and remove 2 screws
H Carefully Lift up LCD Panel to remove from Bezel
201
X-2548-579-1
BEZEL (40) ASSEMBLY
(KDL-40HX800 ONLY)
201
X-2548-580-1
BEZEL (46) ASSEMBLY
(KDL-46HX800 ONLY)
201
X-2547-038-1
BEZEL (55)ASSEMBLY
(KDL-55HX800 ONLY)
202
NA
LCD PANEL
FOR ALL LCD PANEL PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
203
A-1745-590-A
HTD BOARD, MOUNTED
204
4-166-286-21
BRACKET, SIDE JACK
(KDL-40HX800/46HX800 ONLY)
204
4-171-117-01
BRACKET, SIDE JACK M
(KDL-55HX800 ONLY)
205
A-1778-906-A
BAL BOARD, COMPLETE
NOTE: For BAL Board replacement, please refer to section 2-2. Setting the Destination
after Replacing the BAL Board or LCD Panel.
NOTE: Final software is not installed on this BAL Board. Install the update after replacing
this board using the instructions provided with the software.
after Replacing the BAL Board or LCD Panel.
NOTE: Final software is not installed on this BAL Board. Install the update after replacing
this board using the instructions provided with the software.
206
1-474-238-11
G4E (POWER) BOARD, COMPLETE
(KDL-40HX800 ONLY)
206
1-474-240-11
G6B (POWER) BOARD, COMPLETE
(KDL-46HX800/55HX800 ONLY)
2-580-592-01
SCREW, +PSW M3X8
206
205
204
202
201
203
B
C
E
F
H
D
G
A
KDL-40HX800/46HX800/55HX800
18
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: Les composants identifi es per un trame et
une marque
une marque
!
sont critiques pour la securite.
Ne les remplacer que par une piece portant le
numero specifi e.
numero specifi e.
NOTE: The components identifi ed by shading
and
and
!
mark are critical for safety. Replace only
with part number specifi ed.
NOTE: The components identifi ed by a red outline and a mark contain
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
(Check the
Sony Electronics Service Information
website for any additional service related issues for this model.)
1-6. CLEANING THE LCD PANEL
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric
shock.
Clean the cabinet of the TV with a dry soft cloth.
Wipe the LCD screen gently with a soft cloth.
Wipe the LCD screen gently with a soft cloth.
Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and
warm water.
If using a chemically pretreated cloth, please follow the instruction provided on the package.
Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
Periodic vacuuming of the ventilation openings is recommended to ensure t
P/N
DESCRIPTION
REMARKS
TOTAL
Š
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
RC(4), SPKR BRKT-L(2), SPKR BRKT-R(2), SPKR-L(2), SPKR-R(2)
12
Ť
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
RC to SIDE JACK(1), RC to TRMNL AREA(1)
2
ť
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECK to BASE(4)
8
Ū
2-580-592-01
SCREW, +PSW M3X8
G4E(4), BAL(4), HTD(2)
10
Ũ
4-159-298-01
SCREW, +PSW M4X10
RC(8), UC(1), BTM FRM(5)
14
Ṿ
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
NOT IN THIS MODEL
0
ŭ
2-580-611-01
SCREW, +PSW M6X16
NOT IN THIS MODEL
0
Ŧ
2-580-591-01
SCREW, +PSW M3X5
NOT IN THIS MODEL
0
ŧ
7-685-646-79
SCREW, +BVTP 3X8 TYPE2 IT-3
NOT IN THIS MODEL
0
P/N
DESCRIPTION
REMARKS
TOTAL
Š
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
RC(4), SPKR BRKT-L(2), SPKR BRKT-R(2), SPKR-L(2), SPKR-R(2)
12
Ť
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
RC to SIDE JACK(1), RC to TRMNL AREA(1)
2
ť
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECK to BASE(4)
8
Ū
2-580-592-01
SCREW, +PSW M3X8
G6B(4), BAL(4), HTD(2)
10
Ũ
4-159-298-01
SCREW, +PSW M4X10
RC(10), UC(1), BTM FRM(5)
16
Ṿ
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
NOT IN THIS MODEL
0
ŭ
2-580-611-01
SCREW, +PSW M6X16
NOT IN THIS MODEL
0
Ŧ
2-580-591-01
SCREW, +PSW M3X5
NOT IN THIS MODEL
0
ŧ
7-685-646-79
SCREW, +BVTP 3X8 TYPE2 IT-3
NOT IN THIS MODEL
0
P/N
DESCRIPTION
REMARKS
TOTAL
Š
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
NOT IN THIS MODEL
0
Ť
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
NOT IN THIS MODEL
0
ť
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECK to BASE(4)
8
Ū
2-580-592-01
SCREW, +PSW M3X8
G6B(4), BAL(4), HTD(2)
10
Ũ
4-159-298-01
SCREW, +PSW M4X10
RC(6) VESA BRKT(4), BTM FRM(5) UC(1)
16
Ṿ
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
RC(9), SPKR BRKT-L(4), SPKR BRKT-R(4), SPKR-L(2), SPKR-R(2)
18
ŭ
2-580-611-01
SCREW, +PSW M6X16
RC to VESA(4)
4
Ŧ
2-580-591-01
SCREW, +PSW M3X5
RC to PNL TOP(4)
4
ŧ
7-685-646-79
SCREW, +BVTP 3X8 TYPE2 IT-3
RC to TRMNL AREA(1)
1
KDL-40HX800
KDL-46HX800
KDL-55HX800
1-7. SCREW LEGEND
KDL-40HX800/46HX800/55HX800
19
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: Les composants identifi es per un trame et
une marque
une marque
!
sont critiques pour la securite.
Ne les remplacer que par une piece portant le
numero specifi e.
numero specifi e.
NOTE: The components identifi ed by shading
and
and
!
mark are critical for safety. Replace only
with part number specifi ed.
NOTE: The components identifi ed by a red outline and a mark contain
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
CN6403
CN6201
CN6401
CN6102
G4E
CN2600
CN2602
CN4300
CN2561
CN3800
BAL
TCON
SP
SP
HLR
SWITCH UNIT
POWER SWITCH
HTD
CN5500
253
251
252
254
255
256
257
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
1-8. CONNECTORS
CN6151
CN6152
CN6753
CN6003
G6B
CN2600
CN2602
CN4300
CN2561
CN3800
BAL
TCON
SP
SP
HLR
SWITCH UNIT
POWER SWITCH
HTD
CN5500
303
301
302
304
305
306
307
*
251
1-837-663-12
CONNECTOR ASSEMBLY
252
1-910-101-16
CONNECTOR ASSEMBLY 4P
*
253
1-910-100-55
HARNESS ASSEMBLY (40)
254
1-910-101-17
CONNECTOR ASSEMBLY 8P
255
1-910-102-00
CONNECTOR ASSY 11P
256
1-838-016-11
(LVDS) FLEXIBLE FLAT CABLE
257
1-910-101-15
CONNECTOR ASSEMBLY 14P
301
1-837-665-12
CONNECTOR ASSEMBLY
(KDL-46HX800 ONLY)
301
1-838-133-11
CONNECTOR ASSEMBLY
(KDL-55HX800 ONLY)
302
1-910-101-11
CONNECTOR ASSEMBLY 6P
(KDL-46HX800 ONLY)
302
1-910-101-06
CONNECTOR ASSEMBLY 6P
(KDL-55HX800 ONLY)
*
303
1-910-100-57
HARNESS ASSEMBLY (46)
(KDL-46HX800 ONLY)
303
1-910-101-03
HARNESS ASSEMBLY
(KDL-55HX800 ONLY)
304
1-910-101-12
CONNECTOR ASSEMBLY 8P
(KDL-46HX800 ONLY)
304
1-910-101-07
CONNECTOR ASSEMBLY 8P
(KDL-55HX800 ONLY)
305
1-910-101-09
CONNECTOR ASSEMBLY 11P
(KDL-46HX800 ONLY)
305
1-910-101-04
CONNECTOR ASSEMBLY 11P
(KDL-55HX800 ONLY)
306
1-838-017-11
(LVDS) FLEXIBLE FLAT CABLE
(KDL-46HX800 ONLY)
306
1-838-018-11
(LVDS) FLEXIBLE FLAT CABLE
(KDL-55HX800 ONLY)
307
1-910-101-10
CONNECTOR ASSEMBLY 14P
(KDL-46HX800 ONLY)
307
1-910-101-05
CONNECTOR ASSEMBLY 14P
(KDL-55HX800 ONLY)
1-8-1. KDL-40HX800 ONLY
1-8-2. KDL-46HX800/55HX800 ONLY
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