DOWNLOAD Sony KDL-40HX755 / KDL-46HX755 / KDL-55HX755 Service Manual ↓ Size: 9.64 MB | Pages: 55 in PDF or view online for FREE

Model
KDL-40HX755 KDL-46HX755 KDL-55HX755
Pages
55
Size
9.64 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-40hx755-kdl-46hx755-kdl-55hx755.pdf
Date

Sony KDL-40HX755 / KDL-46HX755 / KDL-55HX755 Service Manual ▷ View online

KDL-40HX755/46HX755/55HX755  
19
Components  not  identified  by  a  part  number  or 
description are not stocked because they are seldom 
required for routine service.
The component parts of an assembly are indicated by the 
reference numbers in the far right column of the parts list 
and within the dotted lines of the diagram.
Items marked with an asterisk are not stocked since 
they are seldom required for routine service.  Expect 
some delay when ordering  these components.
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
TABLE-TOP STAND REMOVAL
A  
Remove 3 screws from the Table-Top Stand, then lift up the LCD TV and gently place it face down onto a soft cloth.
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
4-415-187-01 
HEAD PACKING (ML9)
 
4-298-271-01 
NECK TP (M)
 
4-415-121-01 
STAND, BASE TPF (ML)
 
 
 
(KDL-40HX755 ONLY)
 
4-415-114-01 
STAND, BASE TPF (L)
 
 
 
(KDL-46HX755 ONLY)
 
4-415-112-01 
STAND, BASE TPF (LL)
 
 
 
(KDL-55HX755 ONLY)
 
 
4-421-427-01 
SCREW, +PSW M5X16 LOCK
 
 
(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV) 
 
 
For product protection and safety reasons, Sony strongly recommends 
 
 
that you use the screws provided with the TV. 
  
CAUTION: These screws cannot be used to secure the TV to 
 
 
the Wall Mount Brackets.
1
2
3
Soft Cloth
A
KDL-40HX755/46HX755/55HX755  
20
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
REAR COVER REMOVAL
CAUTION:
 
Hold down the Rear Cover as shown in the steps below to avoid deforming or damaging the hooks in the Rear 
Cover and Bezel.
 
The portion of the Rear Cover near the Switch Unit is very fragile. When lifting this section, support the area to avoid 
breaking the cover.
Trying to remove the Rear Cover as shown in this illustration will break the hooks securing it to the Bezel.
Rear Cover hook
Bezel hook
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
51 
4-415-489-41 
REAR COVER (40 ZEU) A 
[52]
 
 
 
(KDL-40HX755 ONLY)
 
51 
4-415-492-41 
REAR COVER (46 ZEU) A 
[52]
 
 
 
(KDL-46HX755 ONLY)
 
51 
4-415-494-41 
REAR COVER (55 ZEU) A 
[52]
 
 
 
(KDL-55HX755 ONLY)
 
52 
4-299-526-01 
BRACKET, VESA
 
53 
4-400-428-01 
LABEL, SIDE TERMINAL
 
 
ORDER THIS PART WHEN REPLACING THE REAR COVER
 
54 
4-400-433-11 
LABEL, UNDER TERMINAL
 
 
ORDER THIS PART WHEN REPLACING THE REAR COVER
 
55 
4-299-528-01 
AC COVER
!
  56 
1-839-639-11 
CORD, POWER (WITH CONNECTOR)
 
 
 
(FOR CHILE AND PERU MODELS ONLY)
!
  56 
1-839-696-11 
CORD, POWER (WITH CONNECTOR)
 
 
 
(FOR VENEZUELA MODELS ONLY)
 
 
4-159-298-01 
SCREW, +PSW M4X10
 
 
7-685-648-79 
SCREW +BVTP 3X12 TYPE2 IT-3
 
 
2-580-639-01 
SCREW, +BVTP 4X12 TYPE2 IT-3
 
 
4-400-043-01 
JOINT, SCREW
(SCREWS USED WHEN STAND IS ATTACHED - NOT USED WITH WALL MOUNTS)
 
 
4-256-393-01 
SCREW, +PSW M3X6 W12
52
51
55
56
53
54
A   To avoid damaging the AC Power Supply Cord, 
remove the screw from the AC Cover and 
disconnect the AC Power Cord.
Hold the 
Power Supply Cord
B   Remove the remaining screws from the  
Rear Cover.
 
19 from KDL-40HX755 Only
 
21 from KDL-46HX755 Only
 
21 from KDL-55HX755 Only
C   Gently hold down the Rear Cover from the 
center, then carefully start to lift the Rear Cover 
from the bottom to create clearance between 
the Bezel and the Rear Cover.
D   Gently hold down the Rear Cover as shown in the steps below, then grasp the inside bottom corner and carefully lift 
the Rear Cover to release the hooks.
 
      
USE CAUTION
to avoid breaking this
area of the Rear Cover
E   Lift the Rear Cover from the bottom and push 
forward to release the top hooks.
KDL-40HX755/46HX755/55HX755  
21
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
HANDLING THE LVDS FFC CONNECTOR
 
Several models use a LVDS FFC Connector from the Main Board to the 
TCON Board. Currently there are three different types of connectors that 
are used. 
CAUTION: 
 
Refer to the illustration below when disconnecting or connecting the 
LVDS FFC Connector. Regardless of the connector type, DO NOT 
remove the LVDS FFC Connector by the reinforcement tab only. 
Correct
Incorrect
CAUTION: 
 
The LVDS FFC Connector can be inserted into the Main Board upside 
down. If it is inserted upside down, the pins on the LVDS FFC Connector 
will short-circuit and damage the board.
Inserted Correctly
Inserted Incorrectly
DISCONNECTING THE LVDS FFC CONNECTOR
CAUTION: 
 
Regardless of the connector type, DO NOT remove the LVDS FFC 
Connector by the reinforcement tab only. 
CONNECTOR TYPE 1
1.  Slightly tilt the Main Board connector release away from the LVDS FFC 
Connector.
2.   Gently wiggle the LVDS FFC Connector to detach it from the Main 
Board.
Main Board
Reinforcement 
Tab
Tilt away from LVDS
CONNECTOR TYPE 2
1.  Gently press down on the release tab of the Main Board connector.
2.  Correctly holding onto the LVDS FFC Connector, pull out the connector 
while continuing to hold down the release tab of the Main Board 
connector.
Press down
Main Board
Reinforcement 
Tab
CONNECTOR TYPE 3
1.  Gently press down on the 2 release tabs of the Main Board connector.
2.  Correctly holding onto the LVDS FFC Connector, pull out the connector 
while continuing to hold down the release tabs of the Main Board 
connector.
Reinforcement 
Tab
Press down
Main Board
CONNECTING THE LVDS FFC CONNECTOR
CAUTION: 
 
DO NOT insert the LVDS FFC Connector into the Main Board upside 
down. 
CONNECTOR TYPE 1
1.  While holding onto the LVDS FFC Connector, gently tilt the Main Board 
connector release towards the Main Board then slide the LVDS FFC 
Connector straight in.
Main Board
Reinforcement 
Tab
Tilt away from LVDS
CONNECTOR TYPE 2
1.  Gently press down on the release tab of the Main Board connector.
2.  Holding onto the entire LVDS FFC Connector, insert the LVDS FFC 
Connector into the Main Board connector.
Main Board
Reinforcement 
Tab
Press down
CONNECTOR TYPE 3
1.  Gently press down on the 2 release tabs of the Main Board connector.
2.  Holding onto the entire LVDS FFC Connector, insert the LVDS FFC 
Connector into the Main Board connector.
Reinforcement 
Tab
Press down
Main Board
KDL-40HX755/46HX755/55HX755  
22
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
MAIN BOARD (BAPS) AND POWER SUPPLY BOARD (GL6/GL7) REMOVAL
 
NOTE: Refer to 
“Handling the LVDS FFC Connector” on page 21
 to disconnect the LVDS Connector.
A   Detach the Side Bracket and Bottom Bracket from the BAPS Board.
B   Remove screws and disconnect Connectors from the BAPS Board.
 
(Refer to
 “Handling the LVDS FFC Connector” on page 21
 
instructions.)
C   Remove screws and disconnect Connectors from GL6/GL7 Board.
D   Slide-out Left and Right Speakers, then disconnect Connectors.
E   Release clips and disconnect the Connector from HL Board.
F   Release clips and disconnect the Connector from HEM3 Board.
G   Lift up the Switch Unit and disconnect the Connector.
H   Remove screws from the Antennas.
I   Remove screws from the Wireless LAN Card.
 
101 
1-458-353-31 
WIRELESS LAN CARD
 102  1-754-812-11  ANTENNA
 
 
 
(KDL-40HX755 ONLY)
 102  1-754-750-11  ANTENNA
  
 
(KDL-46HX755 ONLY)
 102  1-754-751-11  ANTENNA
  
 
(KDL-55HX755 ONLY)
 103  1-754-813-11  ANTENNA
  
 
(KDL-40HX755 ONLY)
 103  1-754-817-11  ANTENNA
  
 
(KDL-46HX755 ONLY)
 103  1-754-820-11  ANTENNA
  
 
(KDL-55HX755 ONLY)
 
104 
4-299-495-01 
BRACKET, SIDE (MOLD)
      105 
A-1868-416-A 
BAPS BOARD, COMPLETE
  
AFTER
 
REPLACING THE MAIN BOARD, YOU MUST UPDATE  
 
 
THE SOFTWARE TO THE LATEST VERSION
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
106 
4-299-499-21 
BRACKET, UNDER (MOLD)
 
107 
A-1865-304-A 
HL BOARD, MOUNTED
 
108 
1-858-715-11 
LOUDSPEAKER (3X15CM)
 
109 
A-1865-308-A 
HEM3 BOARD, MOUNTED
 
110 
1-489-983-11 
SWITCH UNIT
 
111 
1-474-377-21 
GL6 BOARD, COMPLETE
  
 
(KDL-40HX755/46HX755 ONLY)
 
111 
1-474-376-11 
GL7 BOARD, COMPLETE
  
 
(KDL-55HX755 ONLY)
 
112 
4-297-996-31 
SHEET, INSULATION (GL6)
  
 
(KDL-40HX755/46HX755 ONLY)
 
 
ORDER THIS PART WHEN REPLACING THE LCD PANEL
 
112 
4-297-995-01 
SHEET, INSULATION (GL7)
  
 
(KDL-55HX755 ONLY)
 
 
ORDER THIS PART WHEN REPLACING THE LCD PANEL
 
 
2-990-421-41 
SCREW (+PSW) (M3X6)
109
107
106
101
102
103
112
111
105
104
108
110
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