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KDL-40HX755 KDL-46HX755 KDL-55HX755
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55
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9.64 MB
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Service Manual
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TV
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kdl-40hx755-kdl-46hx755-kdl-55hx755.pdf
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Sony KDL-40HX755 / KDL-46HX755 / KDL-55HX755 Service Manual ▷ View online

KDL-40HX755/46HX755/55HX755 7
SECTION 1 - FEATURES AND OVERVIEW
3D IR EMITTER BOARD
Designated as the HEM3 Board, this board is the internal 3D IR Emitter to 
synchronize the 3D shutter glasses.
WIRELESS LAN CARD
The wireless transmit/receive circuits are located on this board to 
communicate with a wireless network.
SWITCH UNIT
This board contains the power, channel and volume up/down, and menu 
buttons. 
LCD PANEL ASSEMBLY
The LCD Panel Assembly includes the LCD Panel, TCON Board, and LED 
Backlight system.
The  LCD  Panel  contains  the  actual  liquid  crystals,  color  filters,  and 
polarizers. The liquid crystals are manipulated by the applied voltage to 
pass a specific amount of light - from the backlite - depending on the level 
of voltage applied.
The TCON performs all the control, timing, charge, and discharge functions 
driving the operation of the LCD Panel.
A new LCD Panel assembly from parts will include the following items.
 
LCD Panel
 
TCON Board
 
LED Backlighting Components (varies)
TCON BOARD
The TCON Board communicates between the LCD Panel and the 
microprocessor on the Main Board. 
NOTE: The TCON Board is not available as a replacement part for all 
models. To determine if the TCON Board is available as a replacement 
part, refer to the LCD Panels Manual. 
KDL-40HX755/46HX755/55HX755 8
OVERVIEW
This chapter provides information regarding the Self Diagnosis feature in 
our TVs.
UPDATING THE SOFTWARE
The Self Diagnosis function is designed to provide information regarding 
the problem with the TV, however, there are several issues that may be 
resolved by updating the TV software to the latest version. Always check 
the Sony site for any issues that are software related. Most symptoms that 
are correctable by software updates involve communications issues with 
other devices or minor glitches in the operation of a specific function. Below 
is a list of some of the symptoms that may be corrected with a software 
update:
 
Fluctuations in picture brightness
 
Intermittent picture freezing or noise
 
Problems with certain inputs (especially HDMI)
 
Intermittent or distorted audio
 
Erratic remote control operation
 
TV turns on and off by itself
 
Loss of color
 
Internet connectivity
 
Certain features not working correctly  
(photo or video file viewing)
SECTION 2 - TROUBLESHOOTING
Self Diagnosis
Supported model
SELF DIAGNOSIS FUNCTION
Critical voltages and circuit operations are monitored by the CPU on the 
Main Board. If an error is detected the Self Diagnosis function in the TV will 
force the TV to shut down by the CPU. The monitored circuit in which the 
fault occurred will automatically cause the CPU to blink the Standby LED 
in groups of repeating sequences. The number of times the Standby LED 
blinks indicates the possible cause of the problem.  
Not all of the available protect codes are used in every model. For example, 
models that don’t have the local dimming feature do not use the 4X blink 
error as this circuit is found in models that are backlit with fluorescent lamps. 
The information in this section provides guidance in locating the possible 
component causing the shutdown.
STANDBY LED BLINK COUNT
Standby LED
  
2 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
LED OFF
3 sec.
LED DISPLAY & BLINK COUNT
KDL-40HX755/46HX755/55HX755 9
SECTION 2 - TROUBLESHOOTING
VIEWING THE SELF CHECK DIAGNOSIS HISTORY
When an error is detected, the Self Check screen records the date(s) and 
the number of times the error occurred. This is helpful in confirming past 
occurrences of an error, and for determining if an error is intermittent when 
the customer is not sure what is causing the television to shut down. If the 
screen displays a “0”, no error has occurred.   
1.  Take the TV out of deep Standby mode by pressing 
POWER
to 
turn on the TV.
2.  Press 
POWER
to turn the TV back off.
3.  Press the following buttons on the Remote Commander within a 
second of each other: 
 
DISPLAY
 
 Channel 
5
 
 Volume 
-
 
 
POWER
* NOTE: This differs from accessing Service Adjustments Mode 
(Volume +)
SELF CHECK
000 RESERVED
--------------------- --------------------- --------------------- 00
000 RESERVED
--------------------- --------------------- --------------------- 00
002 MAIN_POWE --------------------- --------------------- --------------------- 00
003 DC_ALERT
--------------------- --------------------- --------------------- 00
003 AUD_PROT
--------------------- --------------------- --------------------- 00
003 HDMI_EQ
--------------------- --------------------- --------------------- 00
003 TU_DEMOD --------------------- --------------------- --------------------- 00
004 VLED
--------------------- --------------------- --------------------- 00
004 LD_ERR
--------------------- --------------------- --------------------- 00
005 HFR_ERR
--------------------- --------------------- --------------------- 00
005 TCON_ERR
120123132522 120123113645 --------------------- 02
005 P_ID-ERR
--------------------- --------------------- --------------------- 00
006 BACKLITE
--------------------- --------------------- --------------------- 00
007 TEMP_ERR
--------------------- --------------------- --------------------- 00
007 FAN_ERR
--------------------- --------------------- --------------------- 00
010 EMITTER
--------------------- --------------------- --------------------- 00
101 VPC_WDT
--------------------- --------------------- --------------------- 00
102 MEPS_WDT --------------------- --------------------- --------------------- 00
103 HOST_WDT --------------------- --------------------- --------------------- 00
104 STBY_WDT
--------------------- --------------------- --------------------- 00
00345   000333   06789
Total operation time by hour (MAX:65535)
Boot count (MAX:65535)
Panel operation time by hour (MAX:65535)
Total operation time by hour (MAX:65535)
Boot count (MAX:65535)
Panel operation time by hour (MAX:65535)
StandBy LED 
Blink Count
Diagnosis 
Item
Date and Time Display*
Error Count 
(00-99)
*Format of Error History = YYMMDDhhmmss example 120123132522= Jan 23, 2012 13:25:22 (1:25:22PM)
NOTE: date and time must be set for this to work
SAMPLE SELF CHECK DIAGNOSIS PAGE
KDL-40HX755/46HX755/55HX755 10
SECTION 2 - TROUBLESHOOTING
2X Blink - Main Power Error
A loss of REG12V from the power supply triggers this protect event. The 
usual cause is a failure of the main switching supply. In some instances, 
excessive loading on the secondary supply lines can cause the switching 
regulator to stop, or fail again, if a replacement board is installed.
3X Blink- DC Regulator/Audio Error/HDMI/Tuner
Several items are monitored on the main board. Any error detected in the 
following circuits will cause the television to shut down and generate a 3X 
error:
 
Loss of regulated B+ circuits
 
Audio amplifier failure
 
HDMI equalizer IC
 
Tuner demodulator circuits
In most cases, replacement of the main board will remedy a 3X error. 
4X Blink – Balancer Error
NOT USED IN THIS MODEL SERIES
5X Blink - TCON Error
The 5X blink protection mode indicates a communications error between 
the TCON Board and the X-Reality microprocessor on the Main Board. If 
the TCON is available for replacement, replace the TCON. If the TCON is 
not available, the LCD panel must be replaced since the TCON circuit is 
part of the LCD panel assembly. In rare cases a loose or defective LVDS 
cable could also be the cause. 
6X Blink - Converter System Failure
An open LED in the backlight strings will cause an over-voltage condition 
in the converter circuits. The symptom will be a momentary appearance 
of the backlights (Sony logo may appear) followed by a 6X shutdown. 
Replacement of the LCD panel is required to remedy this condition.
If the converter fails to generate voltage for the LED backlights, the low-
voltage protection circuits are activated and the television will shut down 
with a 6X error. Replacement of the Power Supply Board should remedy 
this condition.
7X Blink - Temperature Failure
If the temperature inside the television becomes excessive, the temperature 
sensor (located on the Main Board) notifies the TV to shut down and display 
a 7X error. Excessive temperature errors will always occur when the TV 
has been running a while and can be caused by excessive ambient heat or 
improper ventilation of the television.
If the television shuts down immediately, this can be caused by a defective 
temperature sensing IC or failure of the communications bus between the 
IC and the microprocessor. Replacement of the Main Board is necessary.
8X Blink –  Not listed in Self Check
The 8X blink code is mainly used during TV software development. Look in 
TV’s service Self Check for error code history and notice at the bottom of 
the list WDT (Watch Dog Timer) error codes, in particular notice 103 HOST_
WDT. If this error code appears, check for any additional documentation on 
the Sony ESI site.
10X blink – IR Sync Transmitter Failure
A failure of the infrared sync transmitter circuits on the HEM3 board will 
cause a 10X error and replacement of this board will usually rectify the 
problem. In rare cases, the Main Board could be the source of the failure.
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