Sony KDL-40EX640 / KDL-46EX640 / KDL-55EX640 Service Manual ▷ View online
KDL-40EX640/46EX640/55EX640
21
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: Les composants identifies per un trame et
une marque
!
sont critiques pour la securite.
Ne les remplacer que par une piece portant le
numero specifie.
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
(Check the Sony Authorized Servicer Portal at
http://www.sony.com/asp
website for any additional service related issues.)
CONNECTORS
204
1-910-105-31
(LVDS FFC) CONNECTOR ASSEMBLY40 51P (FFC)
(KDL-40EX640 ONLY)
204
1-910-105-29
(LVDS FFC) CONNECTOR ASSEMBLY46 51P (FFC)
(KDL-46EX640 ONLY)
204
1-910-103-89
(LVDS FFC) CONNECTOR ASSEMBLY55 51P (FFC)
(KDL-55EX640 ONLY)
205
1-910-105-22
CONNECTOR ASSEMBLY 40 15P
(KDL-40EX640 ONLY)
205
1-910-105-23
CONNECTOR ASSEMBLY 46 15P
(KDL-46EX640 ONLY)
205
1-910-105-24
CONNECTOR ASSEMBLY 55 15P
(KDL-55EX640 ONLY)
201
1-910-105-16
CONNECTOR ASSEMBLY 40 4P SP-MB
(KDL-40EX640 ONLY)
201
1-910-105-17
CONNECTOR ASSEMBLY 46 4P SP-MB
(KDL-46EX640 ONLY)
201
1-910-105-18
CONNECTOR ASSEMBLY 55 4P SP-MB
(KDL-55EX640 ONLY)
202
1-910-105-19
CONNECTOR ASSEMBLY 40 14P
(KDL-40EX640 ONLY)
202
1-910-105-20
CONNECTOR ASSEMBLY 46 14P
(KDL-46EX640 ONLY)
202
1-910-105-21
CONNECTOR ASSEMBLY 55 14P
(KDL-55EX640 ONLY)
203
1-910-105-30
(LVDS FFC) CONNECTOR ASSEMBLY40 41P (FFC)
(KDL-40EX640 ONLY)
203
1-910-105-28
(LVDS FFC) CONNECTOR ASSEMBLY46 41P (FFC)
(KDL-46EX640 ONLY)
203
1-910-103-88
(LVDS FFC) CONNECTOR ASSEMBLY55 41P (FFC)
(KDL-55EX640 ONLY)
SCREWS
P/N
DESCRIPTION
REMARKS
TOTAL
▲
4-421-427-01
SCREW, +PSW M5X16 LOCK
TABLE-TOP STAND(3), HEAD to NECK(1), NECK to BASE(3)
7
△
4-256-393-01
SCREW, +PSW M3X6 W12
RC(5), AC CVR(1), PNL BRKTS(2)
8
■
7-685-647-79
SCREW, +BVTP 3X10 TYPE2 IT-3
HEAD(2), BASE(5)
7
□
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
RC(7), BTM FRM(2)
9
◆
2-990-421-41
SCREW, (+PSW) (M3X6)
A BOARD(5), GL5A(5)
10
◇
4-159-298-01
SCREW, +PSW M4X10
RC(2), BTM FRM(6)
8
●
4-400-043-01
JOINT, SCREW
RC(2)
2
○
7-685-646-79
SCREW, +BVTP 3X8 TYPE2 IT-3
TERMINAL(1), SIDE JACK(1), VESA(2)
4
P/N
DESCRIPTION
REMARKS
TOTAL
▲
4-421-427-01
SCREW, +PSW M5X16 LOCK
TABLE-TOP STAND(3), HEAD to NECK(1), NECK to BASE(3)
7
△
4-256-393-01
SCREW, +PSW M3X6 W12
RC(7), AC CVR(1), PNL BRKTS(2)
10
■
7-685-647-79
SCREW, +BVTP 3X10 TYPE2 IT-3
HEAD(2), BASE(5)
7
□
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
RC(7), BTM FRM(2)
9
◆
2-990-421-41
SCREW, (+PSW) (M3X6)
A BOARD(5), GL5B(5)
10
◇
4-159-298-01
SCREW, +PSW M4X10
RC(2), BTM FRM(6)
8
●
4-400-043-01
JOINT, SCREW
RC(2)
2
○
7-685-646-79
SCREW, +BVTP 3X8 TYPE2 IT-3
TERMINAL(1), SIDE JACK(1), VESA(2)
4
P/N
DESCRIPTION
REMARKS
TOTAL
▲
4-421-427-01
SCREW, +PSW M5X16 LOCK
TABLE-TOP STAND(3), HEAD to NECK(1), NECK to BASE(3)
7
△
4-256-393-01
SCREW, +PSW M3X6 W12
RC(7), AC CVR(1), PNL BRKTS(2)
10
■
7-685-647-79
SCREW, +BVTP 3X10 TYPE2 IT-3
HEAD(2), BASE(5)
7
□
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
RC(9)
9
◆
2-990-421-41
SCREW, (+PSW) (M3X6)
A BOARD(5), GE55(4)
9
◇
4-159-298-01
SCREW, +PSW M4X10
RC(2), BTM FRM(6)
8
●
4-400-043-01
JOINT, SCREW
RC(2)
2
○
7-685-646-79
SCREW, +BVTP 3X8 TYPE2 IT-3
TERMINAL(1), SIDE JACK(1), VESA(2)
4
KDL-40EX640
KDL-46EX640
KDL-55EX640
201
205
202
203
204
KDL-40EX640/46EX640/55EX640 22
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
ACCESSORIES AND PACKAGING
PART NO.
DESCRIPTION
4-408-779-01
BAG, SCREW A (M)
(CONTAINS THE FOLLOWING SCREWS)
4-421-427-01
SCREW, +PSW M5X16 LOCK
(SCREWS TO ATTACH HEAD BRACKET AND STAND BASE TO NECK)
(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)
For product protection and safety reasons, Sony strongly recommends that you use the screws
provided with the TV.
CAUTION: These screws cannot be used to secure the TV to the Wall Mount Brackets
3-299-071-05
FLYER, SAFETY
4-418-731-11
GUIDE, QUICK SET UP (ENGLISH VERSION)
4-418-731-21
GUIDE, QUICK SET UP (FRENCH VERSION)
4-171-791-12
MANUAL, INSTRUCTION
4-418-730-11
MANUAL, INSTRUCTION (ENGLISH VERSION)
4-418-730-21
MANUAL, INSTRUCTION (FRENCH VERSION)
4-415-215-11
SUPPLEMENT(STAND INSTALLATION
MISCELLANEOUS
PART NO.
DESCRIPTION
4-400-043-01
JOINT, SCREW
(SCREWS USED WHEN STAND IS ATTACHED - NOT USED WITH WALL MOUNTS)
4-420-093-01
LABEL, ENERGY GUIDE(NK2)
(KDL-40EX640 ONLY)
4-420-093-11
LABEL, ENERGY GUIDE(NK2)
(KDL-46EX640 ONLY)
4-420-093-21
LABEL, ENERGY GUIDE(NK2)
(KDL-55EX640 ONLY)
2-186-827-41
LABEL, ENERGY STAR
OPTIONAL ACCESSORIES
PART NO.
DESCRIPTION
THE WIFI ADAPTER AND EXTENTION CABLE LISTED BELOW
ARE AVAILABLE THROUGH THE SONY STORE WEBSITE.
USE THE DESCRIPTION TO LOCATE THE PART AND PRICING INFORMATION
1-487-779-21
UWA-BR100U UNIT (WIFI ADAPTER)(FOR ALL MODELS EXCEPT LA1)
1-837-549-12
UWA-BR100 EXTENTION CABLE (FOR ALL MODELS EXCEPT LA1)
REMOTE COMMANDER
PART NO.
DESCRIPTION
1-490-009-11
REMOTE COMMANDER (RM-YD075)
1-490-489-11
REMOTE COMMANDER (RM-YD073)(LA1 ONLY)
KDL-40EX640/46EX640/55EX640 23
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
WIRE DRESSING
OVERALL WIRE DRESSING FOR KDL-40EX640/46EX640 ONLY
OVERALL WIRE DRESSING FOR KDL-55EX640 ONLY
KDL-40EX640/46EX640/55EX640 24
SECTION 5 - UPDATES AND ADJUSTMENTS
OVERVIEW
The models in this manual utilize a “generic” type of Main Board, therefore a
software update must be performed and certain service adjustment settings
must be changed or confirmed whenever the Main Board, LCD Panel, or
TCON Board is replaced.
There are 2 reasons for updating the software on the TVs.
There are 2 reasons for updating the software on the TVs.
●
Software updates for customers
These updates are for enhancements or improvements
that have been made to the software after the TV was
released. These updates are accessed by the customer
from the Sony Support Site at
http://esupport.sony.com
.
●
Software update for servicers
These updates are specifically for servicers to use during a
service call and are only available on the Sony Authorized
Servicer Portal at
http://www.sony.com/asp.
SOFTWARE UPDATES FOR CUSTOMERS
The subject of software updates is very important. The televisions of today
have advanced to the point where they are not simply a television anymore.
They are evolving into devices that are designed to integrate with numerous
other devices found in the home. Some examples are: portable audio and
video devices, still cameras, home computer networks and accessing the
internet to name a few.
Communications with these varying devices requires that the television be
Communications with these varying devices requires that the television be
compatible with varying communications protocols. Although standards
are detailed for each of these protocols, the real world dictates that
occasional errors may occur that could prevent devices from operating or
communicating properly.
Keeping the software in the television up-to-date is a procedure that is
Keeping the software in the television up-to-date is a procedure that is
normally handled by the owner of the television. Most customers who own
computers and other digital devices are familiar with and are accustomed
to updating the software in their products. If a customer contacts the Sony
Customer Support Center and it is deemed to be correctable with a software
update, the issue is handled at the customer level.
Software updates can be performed by:
Software updates can be performed by:
●
Customer Manual Downloads: Software updates can be
accessed by the customer from the Sony Support Site at
http://esupport.sony.com
where they can be downloaded
and placed on a USB thumb drive to be loaded onto the
TV. The instructions for downloading the software file vary
from chassis to chassis and sometimes from model to
model. The customer is provided with the instructions to
properly format the USB thumb drive, unzip the file, and
the procedures for loading the software into the television.
●
Network Downloads: Internet software updates are
becoming more prevalent as more and more models
incorporate home network capabilities. This method is
the most practical since the television will check for the
latest version of software. The models with this type of
chassis provide the customer with a choice of turning the
automatic software update feature on or off. If set to on,
the television will lookup software information while the
unit is in standby. If a newer version is available, it will
be downloaded and installed without any input from the
customer.
SOFTWARE UPDATES FOR SERVICERS
Replacement Main Boards are now stocked with basic software. Once the
replacement board is installed in the TV, the most current software needs
to be installed using a USB thumb drive containing the necessary software.
This new method of supplying Main Boards significantly reduces the
This new method of supplying Main Boards significantly reduces the
complexity of replacing the Main Boards. Information about the LCD
panel is stored on the TCON circuits. This information is automatically
loaded onto the Main Board when the TV is powered up. With the correct
software version the Main Board and/or the TCON can be replaced
more efficiently. The software update and procedures for the software
installation are located on the Sony Authorized Servicer Portal at
http://www.sony.com/asp.
Click on the first or last page to see other KDL-40EX640 / KDL-46EX640 / KDL-55EX640 service manuals if exist.