Sony KDL-40EX505 / KDL-46EX505 / KDL-55EX505 / KDL-60EX505 Service Manual ▷ View online
KDL-40EX505/46EX505/55EX505/60EX505
12
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
1-2. REAR COVER AND UNDER COVER REMOVAL
1-2-1. KDL-40EX505/46EX505 ONLY
A Remove screws from Rear Cover
8 from KDL-40EX505 Only
11 from KDL-46EX505 Only
B Remove 2 screws from Rear Cover Top-Center
C Remove 2 screws from Rear Cover Bottom-Center
D Remove 1 screw from Terminal position
D Remove 1 screw from Terminal position
E Remove 1 screw from Side Jack position
F Lift up Rear Cover from bottom to remove from Bezel
G Remove 1 screw from Under Cover to detach from Bottom Frame
H Disconnect Power Cord from G2HE (Power) Board and detach from Under Cover (KDL-40EX505 Only)
Disconnect Power Cord from AC Inlet and detach from Under Cover (KDL46EX505 Only)
I Slide-out Vesa Brackets to detach from Rear Cover
NOTE: The Vesa Brackets are not included with the Rear Cover and must
be reattached to the replacement Rear Cover
51
X-2546-653-2
REAR COVER (40) ASSEMBLY [54]
(KDL-40EX505 ONLY)
51
X-2546-691-2
REAR COVER (46) ASSEMBLY [54]
(KDL-46EX505 ONLY)
52
4-168-272-01
BRACKET, VESA (S)
53
3-196-465-12
COVER, ECS
54
4-157-977-01
COVER, UNDER (37)
(KDL-40EX505 ONLY)
54
4-166-136-11
COVER, UNDER (37)
(KDL-46EX505 ONLY)
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
4-159-298-01
SCREW, +PSW M4X10
D
E
G
H
F
C
B
A
I
54
52
53
51
KDL-40EX505/46EX505/55EX505/60EX505
13
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
A Remove screws from Rear Cover
13 from KDL-55EX505 Only
16 from KDL-60EX505 Only
B Remove 2 screws from Rear Cover Top-Center
C Remove 2 screws from Rear Cover Bottom-Center
D Disconnect Power Cord from AC Inlet
D Disconnect Power Cord from AC Inlet
E Remove 1 screw from Side Jack position
F Remove 1 screw from Terminal position
G Lift up Rear Cover from bottom to remove from Bezel
H Remove 1 screw from Under Cover to detach from Bottom Frame
I Remove screws to detach Vesa Brackets from Panel
2 from KDL-55EX505 Only
4 from KDL-60EX505 Only
J Lift up 2 Vesa Brackets to detach from
Rear Cover (KDL-55EX505 Only)
NOTE: The Vesa Brackets (S) are not
included with the Rear Cover and must
be reattached to the replacement Rear Cover
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
1-2-2. KDL-55EX505/60EX505 ONLY
101
4-166-855-12
REAR COVER (55)
(KDL-55EX505 ONLY)
101
4-156-223-11
REAR COVER (60)
(KDL-60EX505 ONLY)
102
4-157-979-02
COVER, UNDER (55)
(KDL-55EX505 ONLY)
102
4-157-980-01
COVER, UNDER (60)
(KDL-60EX505 ONLY)
103
4-168-273-01
BRACKET, VESA (XL)
(KDL-55EX505 ONLY)
103
4-156-947-01
BRACKET, VESA (XXL)
(KDL-60EX505 ONLY)
104
3-196-465-12
COVER, ECS
105
4-168-272-01
BRACKET, VESA (S)
(KDL-55EX505 ONLY)
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
4-159-298-01
SCREW, +PSW M4X10
A
B
E
D
F
H
I
J
G
KDL-55EX505 ONLY
KDL-60EX505 ONLY
C
KDL-55EX505 ONLY
KDL-60EX505 ONLY
103
105
104
102
101
KDL-40EX505/46EX505/55EX505/60EX505
14
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
1-3-1. KDL-40EX505/46EX505 ONLY
A Lift up Left Speaker Bracket to remove from Bezel (KDL-46EX505 Only)
B Remove 2 screws from Loudspeaker and lift up to detach from Left Speaker Bracket
B Remove 2 screws from Loudspeaker and lift up to detach from Left Speaker Bracket
(KDL-46EX505 Only)
C Remove 1 screw from AC Inlet and disconnect 1 connector to detach from AC Bracket
(KDL-46EX505 Only)
D Remove 1 screw from AC Bracket to detach from Bottom Frame (KDL-46EX505 Only)
E Lift up Right Speaker Bracket to remove from Bezel (KDL-46EX505 Only)
F Remove 2 screws from Loudspeaker and lift up to detach from Right Speaker Bracket
(KDL-46EX505 Only)
G Remove 1 screw from Speaker Bracket Left and lift up to detach from Bezel
H Remove 2 screws from Loudspeaker and lift up to detach from Speaker Bracket Left
I Remove 1 screw from Speaker Bracket Right and lift up to detach from Bezel
J Remove 2 screws from Loudspeaker and
lift up to detach from Speaker Bracket Right
K Press down on Panel Support and
slide-out to remove from Bezel Assembly
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
1-3. SPEAKERS, AC INLET AND PANEL SUPPORTS REMOVAL
151
1-858-364-22
LOUD SPEAKER
(KDL-40EX505 ONLY)
151
1-858-371-11
LOUDSPEAKER (4.5X20CM)
(KDL-46EX505 ONLY)
152
4-166-131-01
BRACKET, SP (40L)
(KDL-40EX505 ONLY)
152
4-157-973-02
BRACKET, SP (46L)
(KDL-46EX505 ONLY)
!
153
1-842-104-31
AC INLET
(KDL-46EX505 ONLY)
154
4-166-132-01
BRACKET, SP (40R)
(KDL-40EX505 ONLY)
154
4-157-974-02
BRACKET, SP (46R)
(KDL-46EX505 ONLY)
155
4-166-126-01
SUPPORT, PANEL
(KDL-40EX505/46EX505 ONLY)
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
2-580-629-01
SCREW, +BVST 3X8
(ALL EXCEPT KDL-40EX505 ONLY)
4-167-964-01
SCREW, +PWTP2 4X16
(KDL-46EX505 ONLY)
I
J
E
G
H
A
K
KDL-46EX505 ONLY
F
B
D
C
AC Bracket
AC Inlet
154
151
152
151
153
AC Bracket
155
KDL-40EX505/46EX505/55EX505/60EX505
15
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
1-3-2. KDL-55EX505/60EX505 ONLY
A Lift up left-side Loudspeaker to remove from Bezel (KDL-55EX505 Only)
Lift up left-side Speaker Box Assembly to remove from Bezel (KDL-60EX505 Only)
B Remove 2 screws from left-side Speaker Spacers to detach from Bezel
C Remove screws from AC Inlet and disconnect from G5E/G8S (Power) Boards
1 to detach from AC Inlet Bracket (KDL-55EX505 Only)
1 to detach from Bottom Frame (KDL-60EX505 Only)
D Lift up right-side Loudspeaker to remove from Bezel (KDL-55EX505 Only)
Lift up right-side Speaker Box Assembly to remove from Bezel (KDL-60EX505 Only)
E Remove 2 screws from right-side Speaker Spacers to detach from Bezel
F Press down on Panel Support and slide-out to remove from Bezel
C
F
A
D
AC Inlet
B
E
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
201
1-858-354-11
LOUDSPEAKER LEFT
(KDL-55EX505 ONLY)
201
1-858-359-11
SP BOX ASSEMBLY LEFT
(KDL-60EX505 ONLY)
202
4-166-135-01
SPACER, SPEAKER
(KDL-55EX505 ONLY)
202
4-166-135-11
SPACER, SPEAKER
(KDL-60EX505 ONLY)
203
201
204
202
202
205
! 203
1-842-104-21
AC INLET
204
1-858-354-21
LOUDSPEAKER RIGHT
(KDL-55EX505 ONLY)
204
1-858-359-21
SP BOX ASSEMBLY RIGHT
(KDL-60EX505 ONLY)
205
4-166-126-11
SUPPORT, PANEL
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
2-580-629-01
SCREW, +BVST 3X8
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