DOWNLOAD Sony KDL-32XBR9 / KDL-40V5100 / KDL-46V5100 Service Manual ↓ Size: 29.6 MB | Pages: 114 in PDF or view online for FREE

Model
KDL-32XBR9 KDL-40V5100 KDL-46V5100
Pages
114
Size
29.6 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-32xbr9-kdl-40v5100-kdl-46v5100.pdf
Date

Sony KDL-32XBR9 / KDL-40V5100 / KDL-46V5100 Service Manual ▷ View online

 
85
KDL-32XBR9/40V5100/46V5100
KDL-32XBR9/40V5100/46V5100
NOTE: Les composants identifi es per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifi e.
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
4-4.  CONNECTORS (KDL-40V5100/46V5100 ONLY)
(Check the 
Sony Electronics Service Information
 website for any additional service related issues for this model.)
151
152
154
155
158
157
153
156
INV
POWER UNIT
(IP1/IP2)
T-CON
HLR4
BM3
3004
1004
9102
1002
2000
6151
6154
6700
6000
SWITCH UNIT
SP
SP
6156
6701
HSR
  
151 
1-836-497-11 
(LVDS) HARNESS WITH CONNECTOR 
  
 
(KDL-40V5100 
ONLY)
  
151 
1-836-496-11 
 (LVDS) HARNESS WITH CONNECTOR
  
 
(KDL-46V5100 
ONLY)
  
152 
1-910-055-32 
CONN ASSY, 20P MM CRIMP 1155
  
 
(KDL-40V5100 
ONLY)
  
152 
1-910-055-34 
CONN ASSY, 20P MM CRIMP 1290
  
 
(KDL-46V5100 
ONLY)
  
153 
1-910-055-54 
CONN ASSY, 5P MM CRIMP 260
  
 
(KDL-40V5100 
ONLY)
  
153 
1-910-055-53 
CONN ASSY, 5P MM CRIMP 175
  
 
(KDL-46V5100 
ONLY)
  
154 
1-910-055-39 
CONN ASSY, 13P MM CRIMP 260
  
 
(KDL-40V5100/46V5100 
ONLY)
  
155 
1-910-055-45 
CONN ASSY, 4P SPEAKER FASTON
  
 
(KDL-40V5100 
ONLY)
  
155 
1-910-055-46 
CONN ASSY, 4P SPEAKER FASTON
  
 
(KDL-46V5100 
ONLY)
  
156 
1-910-048-07 
CONN ASSY, 7P MM CRIMP 250
  
 
(KDL-40V5100 
ONLY)
  
156 
1-910-055-57 
CONN ASSY, 7P MM CRIMP 360
  
 
(KDL-46V5100 
ONLY)
 * 
157 
1-836-420-11 
CONNECTOR ASSY, MDF61
  
 
(KDL-40V5100 
ONLY)
 * 
157 
1-836-419-11 
CONNECTOR ASSY, MDF61
  
 
(KDL-46V5100 
ONLY)
  
158 
1-910-055-58 
CONN ASSY, 4P MM CRIMP 355
  
 
(KDL-40V5100 
ONLY)
  
158 
1-910-044-14 
CONN ASSY, 4P
  
 
(KDL-46V5100 
ONLY)
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
2-580-628-01 
SCREW, +BVST 3X6
NOTE:   The LVDS cable can only be installed one way. There is colored tape on the cable to determine which side is attached 
 
to the TCON and which side is attached to the BM3 Board. Refer to Page 34 for KDL-40V5100 and Page 45 for KDL-46V5100.
KDL-32XBR9/40V5100/46V5100
KDL-32XBR9/40V5100/46V5100
86 
NOTE: Les composants identifi es per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifi e.
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
4-5.  BEZEL ASSEMBLY AND LCD PANEL
(Check the 
Sony Electronics Service Information
 website for any additional service related issues for this model.)
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
  
201 
X-2345-144-1 
BEZEL ASSY (32B) 
 
[202]
  
 
(KDL-32XBR9 
ONLY)
  
201 
X-2345-145-1 
BEZEL ASSY (40B) 
 
[202]
  
 
(KDL-40V5100 
ONLY)
  
201 
X-2345-146-1 
BEZEL ASSY (46B) 
 
[202]
  
 
(KDL-46V5100 
ONLY)
 
202 
4-103-642-21 
EMBLEM, SONY NO.8
  
 
(KDL-32XBR9/40V5100 
ONLY)
  
202 
2-635-749-11 
EMBLEM, SONY NO.9
  
 
(KDL-46V5100 
ONLY)
  
203 
1-826-648-11 
LOUD SPEAKER (4.2X15CM) 
  
 
(KDL-32XBR9/40V5100 
ONLY
  
203 
1-858-170-11 
LOUDSPEAKER 
  
 
(KDL-46V5100 
ONLY)
  
204 
4-124-408-01 
GUIDE, IR (B)
  
205 
A-1650-551-A 
HSR BOARD, MOUNTED
  
206 
4-124-407-01 
GUIDE, LED (B-S)
  
 
(KDL-32XBR9/40V5100 
ONLY)
  
206 
4-124-406-01 
GUIDE, LED (B-L)
  
 
(KDL-46V5100 
ONLY)
  
207 
A-1726-167-A 
HLR4 (VAR) BOARD, MOUNTED
  
208 
4-124-405-01 
BAR, UNDER (S)
  
 
(KDL-32XBR9/40V5100 
ONLY)
  
208 
4-124-404-01 
BAR, UNDER (M)
  
 
(KDL-46V5100 
ONLY)
KDL-32XBR9 ONLY
KDL-40V5100 ONLY
201
203
203
208
209
213
212
211
210
204
206
207
205
202
  
209 
N/A 
LCD PANEL (32INCH FHD TFT) 
 
[210]
  
 
(KDL-32XBR9 
ONLY)
 
 
FOR ALL LCD PANEL PART NUMBER INFORMATION
 
 
REFER TO THE LCD PANELS SERVICE MANUAL
  
209 
N/A 
LCD PANEL (40INCH FHD TFT)
  
 
(KDL-40V5100 
ONLY)
 
 
FOR ALL LCD PANEL PART NUMBER INFORMATION
 
 
REFER TO THE LCD PANELS SERVICE MANUAL
  
209 
N/A 
LCD PANEL (46INCH FHD TFT)
  
 
(KDL-46V5100 
ONLY)
 
 
FOR ALL LCD PANEL PART NUMBER INFORMATION
 
 
REFER TO THE LCD PANELS SERVICE MANUAL
 
210 
N/A 
ETC-INVERTER MT BOARD
  
 
(KDL-32XBR9 
ONLY)
 
 
FOR ALL ETC-INVERTER MT BOARD  PART NUMBER INFORMATION
 
 
REFER TO THE LCD PANELS SERVICE MANUAL
 
 
 
211 
4-122-604-01 
SHEET, RADIATION (TCON STD)
 
 
(MUST BE REPLACED WHEN REPLACING LCD PANEL)
 
212 
4-127-617-01 
HEAT SINK (TCON STD)
 
 
(MUST BE REPLACED WHEN REPLACING LCD PANEL)
  
213 
4-140-145-01 
SHEET, INSULATING (IP1)
  
 
(KDL-40V5100 
ONLY)
 
 
(MUST BE REPLACED WHEN REPLACING LCD PANEL)
  
214 
4-140-146-01 
SHEET, INSULATING (IP2)
  
 
(KDL-46V5100 
ONLY)
 
 
(MUST BE REPLACED WHEN REPLACING LCD PANEL)
2-580-640-01 
SCREW, +BVTP2 4X16
7-685-648-79 
SCREW, +BVTP 3X12 TYPE2 IT-3
2-580-606-01 
SCREW, +PSW M5X8
2-580-600-01 
SCREW, +PSW M4X8
2-580-592-01 
SCREW, +PSW M3X8
2-580-628-01 
SCREW, +BVST 3X6
 87 
KDL-32XBR9/40V5100/46V5100
KDL-32XBR9/40V5100/46V5100
4-6. SCREW LEGEND
(Check the 
Sony Electronics Service Information
 website for any additional service related issues for this model.)
P/N
DESCRIPTION
REMARKS
TOTAL 
KDL-32XBR9
2-580-640-01
SCREW, +BVTP2 4X16
PNL-2 BOTTOM FRAME-2 UNDER BAR-1 RC-15
20
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
MAIN BRACKET-1 RC-2 VESA-4 
7
7-685-646-79
SCREW, +BVTP 3X8 TYPE2 IT-3
NONE
0
2-580-607-01
SCREW, +PSW M5X12
TABLE-TOP STAND-4
4
2-580-606-01
SCREW, +PSW M5X8
NONE
0
2-580-602-01
SCREW, +PSW M4X12
NONE
0
2-580-600-01
SCREW, +PSW M4X8
BOTTOM FRAME-2 SPINE4 RC-2
8
2-580-639-01
SCREW, +BVTP2 4X12
TABLE-TOP STAND-8
8
2-580-592-01
SCREW, +PSW M3X8
HEAT SINK-2 
2
2-580-628-01
SCREW, +BVST 3X6
BM3-9 G2-6
15
KDL-40V5100
2-580-640-01
SCREW, +BVTP2 4X16
PNL-2 BOTTOM FRAME-3 UNDER BAR-1 RC-18
24
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
MAIN BRACKET-1 RC-2 VESA-4 
7
7-685-646-79
SCREW, +BVTP 3X8  TYPE2 IT-3
NONE
0
2-580-607-01
SCREW, +PSW M5X12
TABLE-TOP STAND-4
4
2-580-606-01
SCREW, +PSW M5X8
NONE
0
2-580-602-01
SCREW, +PSW M4X12
RC-4
4
2-580-600-01
SCREW, +PSW M4X8
SPINE-8
8
2-580-639-01
SCREW, +BVTP2 4X12
TABLE-TOP STAND-8
8
2-580-592-01
SCREW, +PSW M3X8
HEAT SINK-3
3
2-580-628-01
SCREW, +BVST 3X6
BM3-9 IP1-6 IP BRACKET-2
17
KDL-46V5100
2-580-640-01
SCREW, +BVTP2 4X16
BOTTOM FRAME -3 PNL-2 UNDER BAR-1 RC-20
26
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
MAIN BRACKET-1 RC-2 VESA-4 
7
7-685-646-79
SCREW, +BVTP 3X8 TYPE2 IT-3
STAND BASE-7
7
2-580-607-01
SCREW, +PSW M5X12
TABLE-TOP STAND-4 STAND BASE-6
10
2-580-606-01
SCREW, +PSW M5X8
SPINE-6 CENTER FRAME-2 BOTTOM FRAME-1
9
2-580-602-01
SCREW, +PSW M4X12
RC-4
4
2-580-600-01
SCREW, +PSW M4X8
NONE
0
2-580-639-01
SCREW, +BVTP2 4X12
NONE
0
2-580-592-01
SCREW, +PSW M3X8
HEAT SINK-3
3
2-580-628-01
SCREW, +BVST 3X6
BM3-9 IP2-6 LVDS HOLDER-1 G FRAME-1 
17
KDL-32XBR9/40V5100/46V5100
KDL-32XBR9/40V5100/46V5100 
88
Items marked with an asterisk are not stocked since they 
are seldom required for routine service.  Expect some delay 
when ordering these components.
     RESISTORS
•   All resistors are in ohms
•   F : nonfl ammable
•   All variable and adjustable resistors 
have characteristic curve B, unless 
otherwise noted.
 
REF. NO.  
PART NO. 
DESCRIPTION 
 VALUES   
When ordering parts by reference
number, please include the board name.
 
REF. NO.  
PART NO. 
DESCRIPTION 
 VALUES   
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: Les composants identifi es per un trame et 
une marque 
!
  sont critiques pour la securite.  
Ne les remplacer que par une piece portant le 
numero specifi e.
NOTE: The components identifi ed by a red outline and a   mark 
contain confi dential information. Specifi c instructions must be 
adhered to whenever these components are repaired and/or 
replaced. 
See Appendix A: Encryption Key Components in the back of this 
manual. 
BM3
SECTION 5:  ELECTRICAL PARTS LIST
BM3
 
A-1727-318-A 
BM3 BOARD, COMPLETE
  
 
(KDL-32XBR9 
ONLY)
 
A-1727-316-A 
BM3 BOARD, COMPLETE 
 
 
 
  
 
(KDL-40V5100 
ONLY)
 
A-1727-315-A 
BM3 BOARD, COMPLETE 
 
 
 
  
 
(KDL-46V5100 
ONLY) 
 
 
  
4-135-220-01  SHEET, 
RADIATION 
CAPACITOR
 C1024  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1025  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1026  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1027  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1032  1-112-781-11  CERAMIC 
CHIP 
1μF  10% 
10V
 
 
 
 
 
 
 C1033  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1034  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1038  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 C1044  1-100-905-11  CERAMIC 
CHIP 
0.001μF 
10% 
50V
 C1045  1-100-905-11  CERAMIC 
CHIP 
0.001μF 
10% 
50V
 
 
 
 
 
 
 C1051  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1052  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1054  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1055  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1061  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 
 
 
 
 
 
 C1062  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 C1070  1-100-905-11  CERAMIC 
CHIP 
0.001μF 
10% 
50V
 C1087  1-114-331-11  CERAMIC 
CHIP 
4.7μF 10% 
10V
 C1088  1-112-777-11  CERAMIC 
CHIP 
0.01μF 10% 
25V
 C2074  1-114-870-11  CERAMIC 
CHIP 
4.7μF 10% 
16V
 
 
 
 
 
 
 C2075  1-114-870-11  CERAMIC 
CHIP 
4.7μF 10% 
16V
 C2078  1-114-330-11  CERAMIC 
CHIP 
2.2μF 10% 
16V
 C2085  1-100-766-21  ELECT 
CHIP 
47μF  20% 
16V
 C2086  1-100-905-11  CERAMIC 
CHIP 
0.001μF 
10% 
50V
 C2091  1-112-064-11  CERAMIC 
CHIP 
2.2μF 10% 
10V
 
 
 
 
 
 
 C2092  1-112-064-11  CERAMIC 
CHIP 
2.2μF 10% 
10V
 C2094  1-162-927-11  CERAMIC 
CHIP 
100pF 5% 50V
 C2095  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 C2096  1-162-927-11  CERAMIC 
CHIP 
100pF 5% 50V
 C2097  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 
 
 
 
 
 
 C2098  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 C2100  1-135-366-11  ELECT 
CHIP 
100μF 20% 
16V
 C2107  1-137-942-21  ELECT 
CHIP 
47μF  20% 
25V
 C2145  1-100-912-11  CERAMIC 
CHIP 
1μF  10% 
25V
 C2146  1-100-912-11  CERAMIC 
CHIP 
1μF  10% 
25V
 
 
 
 
 
 
 C2157  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 C2158  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 C2159  1-100-905-11  CERAMIC 
CHIP 
0.001μF 
10% 
50V
 C2168  1-100-905-11  CERAMIC 
CHIP 
0.001μF 
10% 
50V
 C2169  1-100-905-11  CERAMIC 
CHIP 
0.001μF 
10% 
50V
 
 
 
 
 
 
 C2178  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 C2179  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 C2180  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 C2181  1-114-553-11  CERAMIC 
CHIP 
10μF  10% 
16V
 C2182  1-114-553-11  CERAMIC 
CHIP 
10μF  10% 
16V
 
 
 
 
 
 
 C2183  1-114-553-11  CERAMIC 
CHIP 
10μF  10% 
16V
 C2206  1-112-064-11  CERAMIC 
CHIP 
2.2μF 10% 
10V
 C2207  1-112-064-11  CERAMIC 
CHIP 
2.2μF 10% 
10V
 C2212  1-114-800-11  CERAMIC 
CHIP 
0.0015μF 
10% 
50V
 C2214  1-114-800-11  CERAMIC 
CHIP 
0.0015μF 
10% 
50V
 
 
 
 
 
 
 C2216  1-100-756-91  CERAMIC 
CHIP 
0.047μF 
10% 
50V
 C2217  1-112-064-11  CERAMIC 
CHIP 
2.2μF 10% 
10V
 C2218  1-112-064-11  CERAMIC 
CHIP 
2.2μF 10% 
10V
 C2236  1-125-891-11  CERAMIC 
CHIP 
0.47μF 10% 
10V
 C2237  1-125-891-11  CERAMIC 
CHIP 
0.47μF 10% 
10V
 
 
 
 
 
 
 C2238  1-125-891-11  CERAMIC 
CHIP 
0.47μF 10% 
10V
 C2239  1-125-891-11  CERAMIC 
CHIP 
0.47μF 10% 
10V
 C2240  1-164-230-11  CERAMIC 
CHIP 
220pF 5% 50V
 C2241  1-164-230-11  CERAMIC 
CHIP 
220pF 5% 50V
 C2242  1-164-230-11  CERAMIC 
CHIP 
220pF 5% 50V
 
 
 
 
 
 
   
   
   
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