Sony KDL-32XBR9 / KDL-40V5100 / KDL-46V5100 Service Manual ▷ View online
LCD DIGITAL COLOR TELEVISION
SERVICE MANUAL
EX2R
CHASSIS
MODEL NAME
REMOTE COMMANDER DESTINATION
9-883-812-05
KDL-32XBR9
RM-YD028
US/CND
KDL-32XBR9
RM-YD028 MX/LATIN AMERICA
KDL-40V5100
RM-YD028
US/CND
KDL-40V5100
RM-YD028 MX/LATIN AMERICA
KDL-46V5100
RM-YD028
US/CND
KDL-46V5100
RM-YD028 MX/LATIN AMERICA
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORIGINAL MANUAL ISSUE DATE: 2/2009
☛
: UPDATED ITEM
REVISION
DATE
SUBJECT
2/2009
No revisions or updates are applicable at this time.
2/2009
KDL-32XBR9 ETC-Inverter MT Board P/N added to Exploded View. Replaced page 86.
2/2009
Updated Specifi cation Section: Self-Diagnostic Function Description of LED Indicators.
Replaced
page
11.
Updated Disassembly Section: 1-7. LCD Panel Removal. Replaced page 18.
4/2009
Updated Accessories and Packing. New AC Power Cords. Corrected Part description for
Support Belt Kit and added contents. Added contents for Screw Bag Assy. Replaced page 112.
9/2009
Updated Exploded View Section to remove LCD Panel specifi c information. Replaced page 86.
LCD DIGITAL COLOR TELEVISION
SERVICE MANUAL
EX2R
CHASSIS
MODEL NAME
REMOTE COMMANDER DESTINATION
9-883-812-05
KDL-32XBR9
RM-YD028
US/CND
KDL-32XBR9
RM-YD028 MX/LATIN AMERICA
KDL-40V5100
RM-YD028
US/CND
KDL-40V5100
RM-YD028 MX/LATIN AMERICA
KDL-46V5100
RM-YD028
US/CND
KDL-46V5100
RM-YD028 MX/LATIN AMERICA
Self Diagnosis
Supported model
KDL-40V5100
RM-YD028
TOOLS
WIDE
INPUT
CC
DISPLAY
POWER
3
KDL-32XBR9/40V5100/46V5100
KDL-32XBR9/40V5100/46V5100
TABLE OF CONTENTS
SECTION TITLE
PAGE
SECTION TITLE
PAGE
Specifi cations ................................................................................. 4
Warnings and Cautions - English ................................................... 6
Warnings and Cautions - French .................................................... 7
Safety-Related Component Warning .............................................. 8
Safety Check-Out ......................................................................... 10
Self-Diagnostic Function ................................................................11
SECTION 1: DISASSEMBLY ............................................................... 13
1-1. Rear Cover Removal ............................................................ 13
1-2. Switch Unit Removal ............................................................ 13
1-3. BM3 Board and Power Board Removal ............................... 14
1-4. Table-Top Stand Assembly and Under Cover Removal ....... 15
1-5. Structural Parts Removal ..................................................... 15
1-5-1. KDL-32XBR9
........................................................... 15
1-5-2. KDL-40V5100
.......................................................... 16
1-5-3. KDL-46V5100
.......................................................... 16
1-6. Loudspeaker, Under Bar, IR Guide and
LED Guide Removal ............................................................ 17
1-7. LCD Panel Removal
............................................................. 18
1-7-1. Cleaning the LCD Panel ............................................ 18
1-8. Inverter Board Removal (KDL-32XBR9 Only) ...................... 19
WIRE DRESSING ........................................................................ 20
KDL-32XBR9 ONLY ............................................................. 20
KDL-40V5100 ONLY ............................................................ 31
KDL-46V5100 ONLY ............................................................ 42
KDL-40V5100 ONLY ............................................................ 31
KDL-46V5100 ONLY ............................................................ 42
SECTION 2: SERVICE ADJUSTMENTS ............................................. 53
2-1. Viewing Service Adjustment Data ........................................ 53
2-2. Accessing Service Mode
...................................................... 53
2-2-1. Entering the Serial Number after
changing the Main Board ......................................... 53
2-2-2. Resetting to Factory Defaults .................................. 54
SECTION 3: DIAGRAMS ..................................................................... 55
3-1. Circuit Boards Location ........................................................ 55
3-2. Printed Wiring Boards and
Schematic Diagrams Information ......................................... 55
3-3. Block Diagram
...................................................................... 57
3-4. Schematics and Supporting Information .............................. 58
BM3 Board Schematic Diagram (1 of 9) .............................. 58
BM3 Board Schematic Diagram (2 of 9) .............................. 59
BM3 Board Schematic Diagram (3 of 9) .............................. 60
BM3 Board Schematic Diagram (4 of 9) .............................. 61
BM3 Board Schematic Diagram (5 of 9) .............................. 62
BM3 Board Schematic Diagram (6 of 9) .............................. 63
BM3 Board Schematic Diagram (7 of 9) .............................. 64
BM3 Board Schematic Diagram (8 of 9) .............................. 65
BM3 Board Schematic Diagram (9 of 9) .............................. 66
G2CE Board Schematic Diagram (KDL-32XBR9 Only) ....... 68
HLR4 Board Schematic Diagram ......................................... 70
HSR Board Schematic Diagram ........................................... 72
IP1 Board Schematic Diagram (1 of 2)
BM3 Board Schematic Diagram (2 of 9) .............................. 59
BM3 Board Schematic Diagram (3 of 9) .............................. 60
BM3 Board Schematic Diagram (4 of 9) .............................. 61
BM3 Board Schematic Diagram (5 of 9) .............................. 62
BM3 Board Schematic Diagram (6 of 9) .............................. 63
BM3 Board Schematic Diagram (7 of 9) .............................. 64
BM3 Board Schematic Diagram (8 of 9) .............................. 65
BM3 Board Schematic Diagram (9 of 9) .............................. 66
G2CE Board Schematic Diagram (KDL-32XBR9 Only) ....... 68
HLR4 Board Schematic Diagram ......................................... 70
HSR Board Schematic Diagram ........................................... 72
IP1 Board Schematic Diagram (1 of 2)
(KDL-40V5100 Only) ............................................... 74
IP1 Board Schematic Diagram (2 of 2)
(KDL-40V5100 Only) ............................................... 75
IP2 Board Schematic Diagram (1 of 2)
(KDL-46VS5100 Only) ............................................. 77
IP2 Board Schematic Diagram (2 of 2)
(KDL-46V5100 Only) ............................................... 78
3-5. Semiconductors ................................................................... 81
SECTION 4: EXPLODED VIEWS ........................................................ 82
4-1. Rear Cover Assembly and Table-Top Stand Assembly ....... 82
4-2. Chassis ................................................................................ 83
4-3. Connectors (KDL-32XBR9 Only) ......................................... 84
4-4. Connectors (KDL-40V5100/46V5100 Only) ......................... 85
4-5. Bezel Assembly and LCD Panel .......................................... 86
4-6. Screw Legend ...................................................................... 87
SECTION 5: ELECTRICAL PARTS LIST ............................................ 88
APPENDIX A: ENCRYPTION KEY COMPONENTS ..........................A-1
4
KDL-32XBR9/40V5100/46V5100
KDL-32XBR9/40V5100/46V5100
SPECIFICATIONS
Design and specifi cations are subject to change without notice.
120V AC, 60Hz
120W (KDL-32XBR9 only)
200W (KDL-40V5100 only)
245W (KDL-46V5100 only)
200W (KDL-40V5100 only)
245W (KDL-46V5100 only)
Less than 1 W
VIDEO (IN) 1/2:
S Video (4-Pin Mini DIN (VIDEO 2 Only)
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative
C: 0.286 Vp-p (Burst signal), 75 ohms
Video
1 Vp-p, 75 ohms unbalanced, sync negative
Audio
500
500
mVrms
(Typical)
Impedance:47
kilohms
COMPONENT IN 1/2:
YP
YP
B
P
R
(Component Video)
Y:1.0 Vp-p, 75 ohms unbalanced, sync negative
P
B
:0.7 Vp-p, 75 ohms
P
R
:0.7 Vp-p, 75 ohms
Signal format: 480i, 480p, 720p, 1080i, 1080p
AUDIO
500
500
mVrms
(Typical)
Impedance:
47
kilohms
Power Requirements
Power Consumption (W)
In
Use
(Max)
In Standby
HDMI IN 1/2/3/4:
HDMI:
HDMI:
Video: 480i, 480p, 720p, 1080i,1080p, 1080/24p
Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24 bits
AUDIO
500
500
mVrms
(Typical)
Impedance:
47
kilohms
AUDIO OUT:
500 mVrms (Typical)
DIGITAL AUDIO OUT (OPTICAL):
PCM optical signal
PC IN:
D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive
PC AUDIO INPUT:
Stereo mini jack, 500 mVrms (Typical)
Impedance:
47
kilohms
Licensing Information
Macintosh is a trademark of Apple Inc.,
registered in the U.S. and other countries.
registered in the U.S. and other countries.
HDMI, the HDMI logo and
High-Definition Multimedia Interface are
trademarks or registered trademarks of
HDMI Licensing, LLC.
High-Definition Multimedia Interface are
trademarks or registered trademarks of
HDMI Licensing, LLC.
Fergason Patent Properties, LLC:
U.S. Patent No. 5,717,422
U.S. Patent No. 6,816,141
U.S. Patent No. 5,717,422
U.S. Patent No. 6,816,141
Manufactured under license from Dolby
Laboratories. Dolby and the double-D
symbol are trademarks of Dolby
Laboratories.
Laboratories. Dolby and the double-D
symbol are trademarks of Dolby
Laboratories.
TruSurround XT, SRS and (
z) symbol are
trademarks of SRS Labs, Inc. TruSurround
XT technology is incorporated under
license from SRS Labs, Inc.
XT technology is incorporated under
license from SRS Labs, Inc.
Blu-ray Disc is a trademark.
“BRAVIA”, ,
BRAVIA
Sync
and
are trademarks or registered
trademarks of Sony Corporation.
“PLAYSTATION” is a registered
trademark and “PS3” is a trademark of
Sony Computer Entertainment Inc.
trademark and “PS3” is a trademark of
Sony Computer Entertainment Inc.
