Sony KDL-32V5500 / KDL-40V5500 / KDL-40W5500 / KDL-46V5500 / KDL-46W5500 / KDL-46WE5 / KDL-52V5500 / KDL-52W5500 / KLV-32V530A / KLV-40V530A / KLV-46V530A Service Manual ▷ View online
KDL-32/40/46/52V5500, 40/46/52W5500, 46WE5, KLV-32/40/46V530A (CH) 20
TABLE OF CONTENTS
SPECIFICATIONS .................................................... 2
SAFETY CHECK-OUT ........................................... 16
SELF DIAGNOSIS FUNCTION .............................. 17
TABLE OF CONTENTS ......................................... 20
1. DISASSEMBLY ............................................... 1-1
1-1.
KLV-32V530A/KDL-32V5500 ............................. 1-1
1-1-1.
REAR COVER REMOVAL ............................ 1-1
1-1-2.
STAND ASSSY REMOVAL .......................... 1-1
1-1-3.
SWITCH UNIT REMOVAL ........................... 1-2
1-1-4.
GP BOARD AND POWER UNIT
REMOVAL ...................................................... 1-2
1-1-5.
BG1 AND BA BOARDS REMOVAL ............ 1-3
1-1-6.
FRAME AND UNDER COVER
REMOVAL ...................................................... 1-3
1-1-7.
HSN AND HL1A BOARDS, SPEAKER
REMOVAL ...................................................... 1-4
1-1-8.
LCD PANEL REMOVAL ............................... 1-4
1-2.
KLV-40V530A, KDL-40V5500/40W5500 ........... 1-5
1-2-1.
REAR COVER REMOVAL ............................ 1-5
1-2-2.
STAND ASSY REMOVAL ............................ 1-5
1-2-3.
SWITCH UNIT REMOVAL ........................... 1-6
1-2-4.
IP1 AND IP5 BOARDS REMOVAL .............. 1-6
1-2-5.
BG1 AND BA BOARDS REMOVAL ............ 1-7
1-2-6.
FRAME AND UNDER COVER
REMOVAL ...................................................... 1-7
1-2-7.
HSN AND HL1A (HL4A) BOARDS,
SPEAKER REMOVAL ................................... 1-8
1-2-8.
LCD PANEL REMOVAL ............................... 1-8
1-3.
KLV-46V530A, KDL-46V5500/46W5500/
46WE5 .................................................................... 1-9
1-3-1.
REAR COVER REMOVAL ............................ 1-9
1-3-2.
STAND ASSY REMOVAL ............................ 1-9
1-3-3.
SWITCH UNIT AND POWER SWITCH
REMOVAL .................................................... 1-10
1-3-4.
IP2 (IP3) BOARDS REMOVAL ................... 1-10
1-3-5.
BA BAORD REMOVAL .............................. 1-11
1-3-6.
FRAME AND UNDER COVER
REMOVAL .................................................... 1-11
1-3-7.
HMS, HSN AND HL1A (HL4A) BOARDS,
SPEAKER REMOVAL ................................. 1-12
1-3-8.
LCD PANEL REMOVAL ............................. 1-12
1-4.
KDL-52V5500/52W5500 ..................................... 1-13
1-4-1.
REAR COVER REMOVAL .......................... 1-13
1-4-2.
STAND ASSSY REMOVAL ........................ 1-13
1-4-3.
SWITCH UNIT REMOVAL ......................... 1-14
1-4-4.
D6N BOARD REMOVAL ............................ 1-14
1-4-5.
D5N BOARD REMOVAL ............................ 1-15
1-4-6.
POWER UNIT REMOVAL .......................... 1-15
1-4-7.
BA BOARD REMOVAL .............................. 1-16
1-4-8.
FRAME REMOVAL ..................................... 1-16
1-4-9.
HSN AND HL1A (HL4A) BOARDS, SPEAKER
REMOVAL .................................................... 1-17
1-4-10. LCD PANEL REMOVAL ............................. 1-17
2. TROUBLESHOOTING .................................... 2-1
2-1.
TRIAGE CHART ................................................... 2-1
2-2.
FLOWCHART ....................................................... 2-2
2-2-1.
FLOWCHART A (i) ........................................ 2-2
2-2-2.
FLOWCHART A (ii) ....................................... 2-2
2-2-3.
FLOWCHART B ............................................. 2-3
2-2-4.
FLOWCHART C ............................................. 2-4
2-2-5.
FLOWCHART D ............................................. 2-5
2-3.
BOARD REPLACEMENT ORDER ..................... 2-6
2-3-1.
IN CASE OF MOST DOUBTFUL PART IS
POWER BOARD ............................................. 2-6
2-3-2.
IN CASE OF MOST DOUBTFUL PART IS
BA BAORD ..................................................... 2-6
2-3-3.
IN CASE OF MOST DOUBTFUL PART IS
PANEL MODULE, T-CON BOARD ............. 2-7
2-3-4.
IN CASE OF MOST DOUBTFUL PART IS BA
BOARD ............................................................ 2-7
3. DIAGRAMS ..................................................... 3-1
3-1.
BLOCK DIAGRAM .............................................. 3-1
3-2.
CIRCUIT BOARDS LOCATION ......................... 3-2
(1)
KLV-32V530A/KDL-32V5500 ....................... 3-2
(2)
KLV-40V530A, KDL-40V5500/40W5500 .... 3-2
(3)
KLV-46V530A, KDL-46V5500/46W5500/
46WE5 .............................................................. 3-2
(4)
KDL-52V5500/52W5500 ................................ 3-2
4. EXPLODED VIEWS ........................................ 4-1
4-1.
KLV-32V530A/KDL-32V5500 ............................. 4-2
4-1-1.
REAR COVER AND STAND ASSY ............. 4-2
4-1-2.
CHASSIS ......................................................... 4-3
4-2.
KLV-40V530A, KDL-40V5500/40W5500 ........... 4-4
4-2-1.
REAR COVER AND STAND ASSY ............. 4-4
4-2-2.
CHASSIS ......................................................... 4-5
4-3.
KLV-46V530A, KDL-46V5500/46W5500/
46WE5 .................................................................... 4-7
4-3-1.
REAR COVER AND STAND ASSY ............. 4-7
4-3-2.
CHASSIS ......................................................... 4-8
4-4.
KDL-52V5500/52W5500 ..................................... 4-10
4-4-1.
REAR COVER AND STAND ASSY ........... 4-10
4-4-2.
CHASSIS ....................................................... 4-11
4-5.
PACKING MATERIALS .................................... 4-13
4-5-1.
KLV-32V530A/KDL-32V5500 ..................... 4-13
4-5-2.
KLV-40V530A, KDL-40V5500/40W5500 .. 4-14
4-5-3.
KLV-46V530A, KDL-46V5500/46W5500/
46WE5 ............................................................ 4-15
4-5-4.
KDL-52V5500/52W5500 .............................. 4-16
KDL-32/40/46/52V5500, 40/46/52W5500, 46WE5, KLV-32/40/46V530A (CH) 1-1
1-1. KLV-32V530A/KDL-32V5500
1-1-1. REAR COVER REMOVAL
SECTION 1
DISASSEMBLY
1-1-2. STAND ASSSY REMOVAL
4
Rear cover (32)
1
Fourteen screws
(+BVTP 4X16)
2
Two screws
(+BVTP 3X12)
3
Two screws
(+PSW M4X8)
2
Stand assy (M2)
1
Four screws
(+PSW 5X16)
(+PSW 5X16)
3
One screw
(+BVTP 4X16)
(+BVTP 4X16)
4
Under bar (S)
Note: Please note that when replacing the rear cover, refer to <REMOVAL AND INSTALLATION
OF REAR COVER PROCEDURE> (P.1-18).
KDL-32/40/46/52V5500, 40/46/52W5500, 46WE5, KLV-32/40/46V530A (CH) 1-2
1-1-3. SWITCH UNIT REMOVAL
1-1-4. GP BOARD AND POWER UNIT REMOVAL
1
Switch unit
2
Power unit (G2BE)
1
Four screws
(+BVST 3X8)
KLV-32V530A
KDL-32V5500
1
Four screws
(+BVST 3X8)
2
GP board
3
G bracket
(32C)
Note: Please note that when replacing the switch unit, refer to <REMOVAL OF SWITCH UNIT
PROCEDURE> (P.1-19).
KDL-32/40/46/52V5500, 40/46/52W5500, 46WE5, KLV-32/40/46V530A (CH) 1-3
1-1-5. BG1 AND BA BOARDS REMOVAL
1-1-6. FRAME AND UNDER COVER REMOVAL
7
Main frame (32)
4
BA board
1
Side Jack bracket
assy
6
One screw
(+BVTP 3X12)
3
Nine screws
(+BVST 3X8)
2
Two screws (HEX)
1
Side Jack
bracket
2
Two screws (HEX)
4
Four screws
(+BVST 3X8)
4
Five screws
(+BVST 3X8)
5
BG1 board
3
Case shield
KDL-32V5500
KLV-32V530A
8
Bottom frame (32)
5
Spine frame (R)
3
Spine frame (L)
4
One screw
(+PSW M4X8)
1
Under cover (32)
6
One screw
(+PSW M4X8)
7
Two screws
(+BVTP 4X16)
2
One screw
(+PSW M4X8)
2
One screw
(+PSW M4X8)
4
One screw
(+PSW M4X8)
6
One screw
(+PSW M4X8)
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