DOWNLOAD Sony KDL-32EX725 / KDL-40EX725 / KDL-55EX725 Service Manual ↓ Size: 8.19 MB | Pages: 90 in PDF or view online for FREE

Model
KDL-32EX725 KDL-40EX725 KDL-55EX725
Pages
90
Size
8.19 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-32ex725-kdl-40ex725-kdl-55ex725.pdf
Date

Sony KDL-32EX725 / KDL-40EX725 / KDL-55EX725 Service Manual ▷ View online

KDL-32EX725/40EX725/55EX725
59
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
G10A/G4B/G6A/G8A (POWER SUPPLY) BOARD AND  
BATV (MAIN) BOARD REMOVAL
 
NOTES
 
Refer to 
“Handling the FFC Connector” on page 3
 to disconnect the LVDS Connector.
 
The Insulation Sheet (G10), Insulation Sheet (G4), Insulation Sheet (G7), and Side Jack Label 
(Label BAT-V Mold Side) are not included with the LCD Panel and must be replaced when replacing 
the LCD Panel.
KDL-32EX725/40EX725 ONLY
A   Remove 5 screws and disconnect 3 connectors from G10A/G4B/G5D Board
B   Disconnect 5 connectors from BATV Board (Refer to
 “Handling the FFC Connector” on page 3
)
C   Remove 5 screws from BATV Board
D   Release 2 clips to detach Side Jack Bracket from BATV Board
 
204 
NA 
G10A BOARD, COMPLETE
 
 
 
(KDL-32EX725 ONLY)
 
 
FOR ALL POWER BOARD PART NUMBER INFORMATION 
 
 
REFER TO THE LCD PANELS SERVICE MANUAL.
 
204 
1-474-300-11 
G4B BOARD, COMPLETE
 
 
 
(KDL-40EX725 ONLY)
 
205 
4-268-446-01 
SHEET, INSULATION (G10)
 
 
 
(KDL-32EX725 ONLY)
 
 
ORDER THIS PART WHEN REPLACING THE LCD PANEL.
 
205 
4-268-443-01 
SHEET, INSULATION (G4)
 
 
 
(KDL-40EX725/55EX725 ONLY)
 
 
ORDER THIS PART WHEN REPLACING THE LCD PANEL.
 
 
2-990-421-41 
SCREW (+PSW) (M3X6)
 
201 
4-258-701-01 
LABEL, (BAT-V MOLD SIDE) (SIDE JACK LABEL)
 
 
 
(KDL-32EX725 ONLY)
 
 
ORDER THIS PART WHEN REPLACING THE LCD PANEL.
 
201 
4-256-435-11 
LABEL, (BAT-V MOLD SIDE) (SIDE JACK LABEL)
 
 
 
(KDL-40EX725 ONLY)
 
 
ORDER THIS PART WHEN REPLACING THE LCD PANEL.
 
202 
4-265-832-02 
BRACKET SIDE (BAT-V32)
 
 
 
(KDL-32EX725 ONLY)
 
202 
4-265-828-01 
BRACKET SIDE (BAT-V MOLD)
 
 
 
(KDL-40EX725 ONLY)
 
203 
A-1818-648-B 
BATV BOARD, COMPLETE
 
AFTER REPLACING THE MAIN BOARD OR THE LCD PANEL, YOU 
 
MUST UPDATE THE SOFTWARE TO THE LATEST VERSION. 
204
205
203
202
201
A
B
D
C
KDL-32EX725/40EX725/55EX725
60
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
251 
1-474-302-11 
G8A BOARD, COMPLETE
 
 
 
(KDL-55EX725 ONLY)
 
252 
4-268-445-01 
SHEET, INSULATION (G7)
 
 
 
(KDL-55EX725 ONLY)
 
253 
4-256-437-01 
LABEL (BAT-V METAL SIDE) (SIDE JACK LABEL)
 
 
 
(KDL-55EX725 ONLY)
 
 
ORDER THIS PART WHEN REPLACING THE LCD PANEL.
 
254 
4-265-834-01 
BRACKET SIDE (BAT-V METAL)
 
 
 
(KDL-55EX725 ONLY)
 
255 
A-1818-648-B 
BATV BOARD, COMPLETE
 
AFTER REPLACING THE MAIN BOARD OR THE LCD PANEL, YOU MUST 
 
UPDATE THE SOFTWARE TO THE LATEST VERSION.
 
256 
1-474-303-11 
G6A BOARD, COMPLETE
 
 
 
(KDL-55EX725 ONLY)
 
257 
4-268-443-01 
SHEET, INSULATION (G4)
 
 
 
(KDL-40EX725/55EX725 ONLY)
 
 
ORDER THIS PART WHEN REPLACING THE LCD PANEL.
 
 
2-990-421-41 
SCREW (+PSW) (M3X6)
KDL-55EX725 ONLY
A   Remove 2 screws and disconnect 4 connectors from G8A Board
B   Remove 4 screws and disconnect 5 connectors from G6A Board
C   Disconnect 5 connectors from BATV Board (Refer to
 “Handling the FFC Connector” on page 3
)
D   Remove 5 screws from BATV Board
E   Release 2 clips to detach Side Jack Bracket from BATV Board
256
257
255
254
253
251
252
B
C
E
D
A
KDL-32EX725/40EX725/55EX725
61
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
301 
4-266-695-01 
BEZEL(32 CAS)
 
 
 
(KDL-32EX725 ONLY)
 
301 
4-266-689-01 
BEZEL(40 CAS)
 
 
 
(KDL-40EX725 ONLY)
 
301 
4-266-680-01 
BEZEL (55 CAS)
 
 
 
(KDL-55EX725 ONLY)
 
302 
NA 
LCD PANEL
 
 
FOR ALL LCD PANEL AND T-CON BOARD PART NUMBER INFORMATION
 
 
REFER TO THE
 LCD PANELS SERVICE MANUAL
 
303 
4-266-012-01 
BRACKET, PANEL (C)
 
 
 
(KDL-32EX725/40EX725 ONLY)
 
304 
4-266-016-01 
BRACKET, PANEL (H)
 
 
 
(KDL-32EX725/40EX725 ONLY)
 
305 
4-266-019-01 
BRACKET, PANEL (M)
 
 
 
(KDL-55EX725 ONLY)
 
 
4-256-393-01 
SCREW, +PSW M3X6 W12
PANEL BRACKETS AND LCD PANEL REMOVAL
NOTES:
 
The LD Board is NOT included with the replacement LCD Panel.  
Remove the LCD Board from the original LCD panel to use on the replacement LCD Panel.
 
The LCD Panel is securely attached to the Bezel using double-sided tape.  
(Refer to 
“Appendix C - Replacing the LCD Panel” on page C-1
A   Remove 3 screws from Top Horizontal Panel Brackets 
 
(KDL-55EX725 Only)
B   Lift up Top Horizontal Panel Brackets to detach from Bezel
 
2 from All Models Except KDL-55EX725
 
7 from KDL-55EX725 Only
C   Remove 2 screws from Side Vertical Panel Brackets 
 
(KDL-55EX725 Only)
D   Lift up Side Vertical Panel Brackets to detach from Bezel
 
3 from KDL-32EX725
 
4 from KDL-40EX725
 
8 from KDL-55EX725 Only
E   Gently lift-up LCD Panel to detach from Bezel
CLEANING THE LCD PANEL
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
 
Clean the cabinet of the TV with a dry soft cloth.
 
Wipe the LCD screen gently with a soft cloth.
 
  Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
 
  If using a chemically pretreated cloth, please follow the instruction provided on the package.
 
  Never use strong solvents such as a thinner, alcohol or benzine for cleaning. 
 
  Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.
304
305
305
301
302
303
A
B
C
E
D
KDL-32EX725/40EX725/55EX725
62
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
*  351 
1-910-801-02 
CONNECTOR ASSEMBLY 28P
*  352 
1-910-800-99 
CONNECTOR ASSEMBLY 14P
*  353 
1-838-866-11 
(LVDS) FLEXIBLE FLAT CABLE N4 32S
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
*  354 
1-910-801-40 
(LVDS) FLEXIBLE FLAT CABLE 56 PIN
*  355 
1-910-801-06 
HARNESS ASSEMBLY
SCREWS
CONNECTORS
KDL-32EX725 ONLY
352
351
355
353
354
P/N
DESCRIPTION
REMARKS
TOTAL
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(3)
3
4-256-393-01
SCREW, +PSW M3X6 W12
RC(5), AC COVER(1)
6
7-685-648-79
SCREW +BVTP    3X12 TYPE2 IT-3
TERMINAL AREA(1)
1
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
RC(7)
7
4-257-907-01
JOINT, STAND
RC(2)
2
4-268-126-02
SCREW, ORNAMENTAL M6X12
RC(2)
2
2-990-421-41
SCREW (+PSW) (M3X6)
BATV(5), G10A(5), BLK(4)
14
7-685-646-79
SCREW +BVTP    3X8  TYPE2 IT-3
HMS3(1)
1
4-259-541-01
USER SCREW ST
HEAD STAND to NECK(1), NECK to BASE STAND(2)
3
P/N
DESCRIPTION
REMARKS
TOTAL
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(3)
3
4-256-393-01
SCREW, +PSW M3X6 W12
RC(4), AC COVER(1)
5
7-685-648-79
SCREW +BVTP    3X12 TYPE2 IT-3
TERMINAL AREA(1)
1
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
RC(7)
7
4-257-907-01
JOINT, STAND
RC(2)
2
4-268-126-02
SCREW, ORNAMENTAL M6X12
RC(2)
2
2-990-421-41
SCREW (+PSW) (M3X6)
BATV(5), G4B(5), BLK(4)
14
7-685-646-79
SCREW +BVTP    3X8  TYPE2 IT-3
HMS3(1)
1
4-259-541-01
USER SCREW ST
HEAD STAND to NECK(1), NECK to BASE STAND(2)
3
P/N
DESCRIPTION
REMARKS
TOTAL
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(3)
3
4-256-393-01
SCREW, +PSW M3X6 W12
RC(14), AC COVER(1), PNL BRKT(5)
20
7-685-648-79
SCREW +BVTP    3X12 TYPE2 IT-3
NOT IN THIS MODEL
0
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
RC(7)
7
4-257-907-01
JOINT, STAND
RC(2)
2
4-268-126-02
SCREW, ORNAMENTAL M6X12
RC(4)
4
2-990-421-41
SCREW (+PSW) (M3X6)
BATV(5), G6A(4), G8A(2), BLK(2)
13
7-685-646-79
SCREW +BVTP    3X8  TYPE2 IT-3
TERMINAL AREA(1), HMS3(1)
2
4-259-541-01
USER SCREW ST
HEAD STAND to NECK(1), NECK to BASE STAND(3)
4
KDL-32EX725
KDL-40EX725
KDL-55EX725
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