DOWNLOAD Sony KDL-32EX705 / KDL-40EX705 / KDL-46EX705 Service Manual ↓ Size: 2.79 MB | Pages: 32 in PDF or view online for FREE

Model
KDL-32EX705 KDL-40EX705 KDL-46EX705
Pages
32
Size
2.79 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-32ex705-kdl-40ex705-kdl-46ex705.pdf
Date

Sony KDL-32EX705 / KDL-40EX705 / KDL-46EX705 Service Manual ▷ View online

KDL-32EX705/40EX705/46EX705  
12
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
1-2.  REAR COVER, AC INLET, SWITCH UNIT AND POWER SWITCH REMOVAL
A   Remove 10 screws from Rear Cover to detach from Bezel
B   Remove screws from Rear Cover to detach from Panel 
Bracket
 
2 from KDL-32EX705/40EX705 Only
 
4 from KDL-46EX705 Only
C   Remove 3 screws from Rear Cover to detach from LCD 
Panel
D   Remove 4 screws from Rear Cover to detach from Vesa 
Bracket position
E   Lift Hook Cover to detach from Under Cover
F   Disconnect AC Inlet from GE3A/GE2B (Power) Boards and 
detach from Under Cover
G   Remove screws from Under Cover to detach from Bottom 
Frame
 
1 from KDL-32EX705 Only
 
5 from KDL-40EX705/46EX705 Only
H   Lift up Switch Unit and disconnect 1 connector to 
remove from LCD Panel
I   Slide out Power Switch and disconnect 
1 connector to remove from Switch unit
J   Remove 2 screws to detach Vesa Brackets 
from LCD Panel
 
NOTE: The Vesa Brackets are not included 
with the LCD Panel and must be reattached 
to the replacement LCD Panel
  
51 
X-2541-871-2 
REAR COVER (32) ASSEMBLY
  
 
(KDL-32EX705 
ONLY)
  
51 
X-2541-872-2 
REAR COVER (40) ASSEMBLY
  
 
(KDL-40EX705 
ONLY)
  
51 
X-2541-883-2 
REAR COVER (46) ASSEMBLY
  
 
(KDL-46EX705 
ONLY)
  
52 
4-164-919-01 
LABEL, REAR TERMINAL
  
53 
3-297-324-02 
COVER, ECS
  
54 
4-169-437-01 
COVER, HOOK (32)
  
 
(KDL-32EX705 
ONLY)
  
54 
4-171-125-01 
COVER, HOOK (40/46)
  
 
(KDL-40EX705/46EX705 
ONLY)
  
55 
4-169-434-01 
COVER, UNDER (32)
  
 
(KDL-32EX705 
ONLY)
  
55 
X-2547-768-1 
COVER, UNDER (40/46/52) ASSEMBLY
  
 
(KDL-40EX705/46EX705 
ONLY)
 
!
  56 
1-842-031-11 
AC INLET (2P)
  
57 
1-487-804-11 
SWITCH UNIT
  
58 
1-798-309-11 
POWER SWITCH
  
59 
4-176-944-01 
BRACKET, VESA T (ML)
 
 
2-580-639-01 
SCREW, +BVTP 4X12 TYPE2 IT-3
 
 
2-580-611-01 
SCREW, +PSW M6X16
 
 
2-580-600-01 
SCREW, +PSW M4X8
  
 
(KDL-32EX705 
ONLY)
 
 
4-159-298-01 
SCREW, +PSW M4X10
 
 
2-580-591-01 
SCREW, +PSW M3X5
 
 
2-580-603-01 
SCREW, +PSW M4X16
  
 
(KDL-40EX705/46EX705 
ONLY)
A
E
H
I
J
(KDL-32EX705 ONLY)
(KDL-40EX705 and 
KDL-46EX705 ONLY)
G
F
C
D
B
51
52
53
54
55
56
57
58
59
KDL-32EX705/40EX705/46EX705  
13
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
A   Remove screws from Speaker Bracket Right
 
1 from KDL-40EX705 Only
 
2 from KDL-46EX705 Only
B   Lift up Speaker Bracket Right to detach from Bezel
C   Remove screws from Speaker to detach from Speaker Bracket Right
 
4 from KDL-32EX705 Only
 
2 from KDL-40EX705/46EX705 Only
D   Remove 2 screws from Bottom Frame to detach from Bezel (KDL-32EX705 Only)
E   Remove screws from Bottom Frame to detach from Panel
 
2 from KDL-32EX705 Only
 
1 from KDL-40EX705/46EX705 Only
F   Remove screws from Speaker Bracket Left
 
1 from KDL-40EX705 Only
 
2 from KDL-46EX705 Only
G   Lift up Speaker Bracket Left to detach from Bezel
H   Remove screws from Speaker to detach from Speaker Bracket Left
 
4 from KDL-32EX705 Only
 
2 from KDL-40EX705/46EX705 Only
I   Disconnect 1 connector from HLR Board, 
then release clips and lift up to remove 
from LED Guide
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
1-3.  SPEAKERS AND HLR BOARD REMOVAL
  
101 
X-2547-771-1 
BRACKET, SP (32R) ASSEMBLY
  
 
(KDL-32EX705 
ONLY)
  
101 
X-2548-015-1 
BRACKET, SP (40R) ASSEMBLY
  
 
(KDL-40EX705 
ONLY)
  
101 
X-2547-779-1 
BRACKET, SP (46R) ASSEMBLY
  
 
(KDL-46EX705 
ONLY)
  
102 
1-826-873-41 
LOUDSPEAKER (3.4X17.5CM)
  
103 
X-2547-773-1 
BRACKET, SP (32L) ASSEMBLY
  
 
(KDL-32EX705 
ONLY)
  
103 
X-2548-014-1 
BRACKET, SP (40L) ASSEMBLY
  
 
(KDL-40EX705 
ONLY)
  
103 
X-2547-782-1 
BRACKET, SP (46L) ASSEMBLY
  
 
(KDL-46EX705 
ONLY)
  
104 
A-1744-405-A 
HLR BOARD, MOUNTED
 
 
2-580-639-01 
SCREW, +BVTP 4X12 TYPE2 IT-3
C
D
E
F
A
B
H
G
I
101
102
103
104
KDL-32EX705/40EX705/46EX705  
14
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
A   Remove screws from Power Boards
 
4 from GE3A (Power) Board (KDL-32EX705/40EX705 Only)
 
5 from GE2B (Power) Board (KDL-46EX705 Only)
B   Disconnect 6 connectors from Power Boards
C   Remove 4 screws from BAL Board
D   Disconnect 5 connectors from BAL Board
E   Slide Side Jack Bracket to right-side to remove from BAL Board
F   Disconnect 1 connector from HMS2 Board and lift up to detach from Bezel
G   Slide out Lens to detach from Bezel
H   Carefully Lift up Panel to remove from Bezel
I   Lift right-side Panel Bracket to detach from LCD Panel
 
1 from KDL-32EX705/40EX705 Only
 
2 from KDL-46EX705 Only
J   Lift left-side Panel Bracket to detach from Panel
 
1 from KDL-32EX705/40EX705 Only
 
2 from KDL-46EX705 Only
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
1-4.  GE3A/GE2B (POWER) BOARDS, BAL BOARD, HMS2 BOARD, LENS AND LCD PANEL REMOVAL
  
151 
X-2541-866-1 
BEZEL (32) ASSEMBLY
  
 
(KDL-32EX705 
ONLY)
  
151 
X-2541-867-2 
BEZEL (40) ASSEMBLY
  
 
(KDL-40EX705 
ONLY)
  
151 
X-2541-868-1 
BEZEL (46) ASSEMBLY
  
 
(KDL-46EX705 
ONLY)
  
152 
4-169-442-01 
BRACKET, PANEL (B)
  
 
(KDL-32EX705 
ONLY)
  
152 
4-171-196-01 
BRACKET, PANEL (A)
 
 
 
(KDL-40EX705/46EX705  ONLY)
  
153 
A-1736-860-A 
HMS2 BOARD, MOUNTED
  
154 
1-856-068-11 
LENS
  
155 
NA 
LCD PANEL
 
 
FOR ALL LCD PANEL PART NUMBER INFORMATION
 
 
REFER TO THE LCD PANELS SERVICE MANUAL
  
156 
4-171-117-11 
BRACKET, SIDE JACK M
   157 
A-1763-464-B 
BAL BOARD, COMPLETE
 
 
NOTE: For BAL Board replacement, please refer to section 
  
 
2-2. Adjustments after Replacing the BAL Board or the LCD Panel.
 
 
NOTE: Final software is not installed on this BAL Board. Install the update
 
 
after replacing this board using the instructions provided with the software.
  
158 
1-474-213-11 
GE3A (POWER) BOARD, COMPLETE
  
 
(KDL-32EX705/40EX705 
ONLY)
  
158 
1-474-212-11 
GE2B (POWER) BOARD, COMPLETE
  
 
(KDL-46EX705 
ONLY)
 
 
2-580-592-01 
SCREW, +PSW M3X8
A
B
D
E
G
F
H
C
I
J
158
157
156
153
154
151
155
152
152
KDL-32EX705/40EX705/46EX705 
 
15
DISASSEMBLy/pART NUMBER INFORMATION
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
1-5.  ClEANING ThE lCD PANEl
 
CAUTION: When cleaning the TV be sure to unplug the power cord to avoid any chance of electric shock.
 
Clean the cabinet of the TV with a dry soft cloth.
 
Wipe the LCD screen gently with a soft cloth.
→  Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm 
water.
→  If using a chemically pretreated cloth, please follow the instruction provided on the package.
→  Never use strong solvents such as a thinner, alcohol or benzine for cleaning. 
→  Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.
1-6.  SCREW lEGEND
P/N
DESCRIPTION
REmARKS
TOTAL
■ 2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3 RC(10), BTM FRM to BEZ(2), SPKR to SPKR BRKT-L(4), SPKR to SPKR BRKT-R(4)
20
□ 2-580-611-01
SCREW, +PSW M6X16
RC to VESA BRKT(4)
4
▼ 2-580-600-01
SCREW, +PSW M4X8
RC to PNL to PNL BRKT(2)
2
▽ 2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECK to BASE(4)
8
● 2-580-592-01
SCREW, +PSW M3X8
BAL(4), GE3A(4)
8
○ 4-159-298-01
SCREW, +PSW M4X10
UC to BTM FRM(1), BTM FRM to PNL(2), VESA BRKT to PNL(2)
5
2-580-591-01
SCREW, +PSW M3X5
RC to PNL(3)
3
2-580-603-01
SCREW, +PSW M4X16
NOT IN THIS MODEL
0
P/N
DESCRIPTION
REmARKS
TOTAL
■ 2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3 RC(10), SPKR BRKT-L to BEZ(1), SPKR BRKT-R to BEZ(1), SPKR to SPKR BRKT-L(2), SPKR to SPKR BRKT-R(2)
16
□ 2-580-611-01
SCREW, +PSW M6X16
RC to VESA BRKT(4)
4
▼ 2-580-600-01
SCREW, +PSW M4X8
NOT IN THIS MODEL
0
▽ 2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECK to BASE(4)
8
● 2-580-592-01
SCREW, +PSW M3X8
BAL(4), GE3A(4)
8
○ 4-159-298-01
SCREW, +PSW M4X10
UC to BTM FRM(5), BTM FRM to PNL(1), VESA BRKT to PNL(2)
8
2-580-591-01
SCREW, +PSW M3X5
RC to PNL(3)
3
2-580-603-01
SCREW, +PSW M4X16
RC to PNL to PNL BRKT(2)
2
P/N
DESCRIPTION
REmARKS
TOTAL
■ 2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3 RC(10), SPKR BRKT-L to BEZ(2), SPKR BRKT-R to BEZ(2), SPKR to SPKR BRKT-L(2), SPKR to SPKR BRKT-R(2)
18
□ 2-580-611-01
SCREW, +PSW M6X16
RC to VESA BRKT(4)
4
▼ 2-580-600-01
SCREW, +PSW M4X8
NOT IN THIS MODEL
0
▽ 2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECK to BASE(4)
8
● 2-580-592-01
SCREW, +PSW M3X8
BAL(4), GE2B(5)
9
○ 4-159-298-01
SCREW, +PSW M4X10
UC to BTM FRM(5), BTM FRM to PNL(1), VESA BRKT to PNL(2)
8
2-580-591-01
SCREW, +PSW M3X5
RC to PNL(3)
3
2-580-603-01
SCREW, +PSW M4X16
RC to PNL to PNL BRKT(4)
4
KDl-46EX705
KDl-32EX705
KDl-40EX705
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