Sony KDL-32EX507 / KDL-40EX507 / KDL-46EX507 Service Manual ▷ View online
KDL-32EX507/40EX507/46EX507
12
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifi ed by shading
and
and
!
mark are critical for safety. Replace only
with part number specifi ed.
NOTE: The components identifi ed by a red outline and a mark contain
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
1-2. REAR COVER AND UNDER COVER REMOVAL
A Remove screws from Rear Cover
10 from KDL-32EX507 Only
8 from KDL-40EX507 Only
11 from KDL-46EX507 Only
B Remove 2 screws from Rear Cover Top-Center
C Remove 2 screws from Rear Cover Bottom-Center
(KDL-40EX507 and KDL-46EX507 Only)
D Remove 1 screw from Terminal position
E Remove 1 screw from Side Jack position
F Lift up Rear Cover from bottom to remove from Bezel Assembly
G Remove 1 screw from Under Cover Position and lift up Under Cover to detach from Bottom Frame
H Disconnect Power Cord from G2ME/G2HE (Power) Boards and detach from Under Cover
(KDL-32EX507 and KDL-40EX507 Only)
Disconnect Power Cord from AC Inlet and detach from Under Cover
51
4-172-264-02
REAR COVER (32)
(KDL-32EX507
ONLY)
51
4-167-455-02
REAR COVER (40)
(KDL-40EX507
ONLY)
51
4-166-856-12
REAR COVER (46)
(KDL-46EX507
ONLY)
52
4-166-138-01
COVER, UNDER (32)
(KDL-32EX507
ONLY)
52
4-166-136-01
COVER, UNDER (37)
(KDL-40EX507
ONLY)
52
4-166-136-11
COVER, UNDER (37)
(KDL-46EX507
ONLY)
53
3-297-324-02
COVER, ECS
54
4-168-272-01
BRACKET, VESA (S)
(KDL-32EX507/46EX507
ONLY)
54
4-167-326-01
BRAKET, VESA (S)
(KDL-32EX507/40EX507
ONLY)
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
2-580-595-01
SCREW, +PSW M3X12
(KDL-32EX507
ONLY)
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
4-159-298-01
SCREW, +PSW M4X10
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
52
54
53
51
KDL-32EX507 ONLY
KDL-40EX507 and
KDL-46EX507 ONLY
KDL-40EX507 and
KDL-46EX507 ONLY
D
E
G
H
F
C
KDL-40EX507 and
KDL-46EX507 ONLY
KDL-46EX507 ONLY
B
A
I
(KDL-46EX507
Only)
I Slide-out Vesa Brackets to detach from Rear Cover
NOTE: The Vesa Brackets are not included with
the Rear Cover and must be reattached to the
replacement Rear Cover
KDL-32EX507/40EX507/46EX507
13
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifi ed by shading
and
and
!
mark are critical for safety. Replace only
with part number specifi ed.
NOTE: The components identifi ed by a red outline and a mark contain
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
1-3. LOUDSPEAKERS, AC INLET AND PANEL SUPPORTS REMOVAL
A Lift up Left Speaker Bracket Assembly to remove from Bezel Assembly
(KDL-46EX507 Only)
B Remove 2 screws from Loudspeaker and lift up to detach from Left Speaker Bracket Assembly
(KDL-46EX507 Only)
C Remove 1 screw from AC Inlet and disconnect 1 connector to detach from AC Bracket
(KDL-46EX507 Only)
D Remove 1 screw from AC Bracket to detach from Bottom Frame
(KDL-46EX507 Only)
E Lift up Right Speaker Bracket Assembly to remove from Bezel Assembly
(KDL-46EX507 Only)
F Remove 2 screws from Loudspeaker and lift up to detach from Right Speaker Bracket Assembly
(KDL-46EX507 Only)
101
1-858-364-22
LOUD SPEAKER
(KDL-32EX507/40EX507
ONLY)
101
1-858-371-11
LOUDSPEAKER (4.5X20CM)
(KDL-46EX507
ONLY)
102
4-166-133-01
BRACKET, SP (32L)
(KDL-32EX507
ONLY)
102
4-166-131-01
BRACKET, SP (40L)
(KDL-40EX507
ONLY)
102
X-2547-454-1
SP BRACKET (46L) ASSEMBLY
(KDL-46EX507
ONLY)
! 103
1-842-008-11
AC INLET FILTER
(KDL-46EX507
ONLY)
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
104
4-166-134-01
BRACKET, SP (32R)
(KDL-32EX507
ONLY)
104
4-166-132-01
BRACKET, SP (40R)
(KDL-40EX507
ONLY)
104
X-2547-455-1
SP BRACKET (46R) ASSEMBLY
(KDL-46EX507
ONLY)
105
NA
SUPPORT, PANEL
FOR ALL SUPPORT PANEL PART NUMBER INFORMATION
REFER TO THE SUPPORT PANELS SERVICE MANUAL
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
2-580-629-01
SCREW, +BVST 3X8
(KDL-46EX507
ONLY)
4-167-964-01
SCREW, +PWTP2 4X16
(KDL-46EX507
ONLY)
104
101
102
101
103
AC Bracket
105
I
J
E
G
H
A
K
KDL-46EX507 ONLY
F
B
D
C
AC Bracket
AC Inlet
G Remove 1 screw from Speaker Bracket
Left and lift up to detach from Bezel
Assembly
H Remove 2 screws from Loudspeaker and
lift up to detach from Speaker Bracket
Left
I Remove 1 screw from Speaker Bracket
Right and lift up to detach from Bezel
Assembly
J Remove 2 screws from Loudspeaker and
lift up to detach from Speaker Bracket
Right
K Press down on Panel Support and slide-
out to remove from Bezel Assembly
KDL-32EX507/40EX507/46EX507
14
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifi ed by shading
and
and
!
mark are critical for safety. Replace only
with part number specifi ed.
NOTE: The components identifi ed by a red outline and a mark contain
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
151
X-2547-559-1
BEZEL ASSEMBLY (TR32 GM)
(KDL-32EX507
ONLY)
151
X-2547-560-1
BEZEL ASSEMBLY (TR40 GM)
(KDL-40EX507
ONLY)
151
X-2547-561-2
BEZEL ASSEMBLY (TR46 GM)
(KDL-46EX507
ONLY)
152
A-1753-637-A
HLR BOARD, MOUNTED
153
NA
LCD PANEL
FOR ALL LCD PANEL PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
154
4-175-711-01
BRACKET, SIDE JACK
155
A-1769-678-A
BAL BOARD, COMPLETE
NOTE: For BAL Board replacement, please refer to section
2-2. Adjustments After Replacing the BAL Board or the LCD Panel
NOTE: Final software is not installed on this BAL Board. Install the update after
replacing this board using the instructions provided with the software.
156
1-474-201-21
G2ME BOARD, COMPLETE
(KDL-32EX507
ONLY)
156
1-474-202-21
G2HE BOARD, COMPLETE
(KDL-40EX507
ONLY)
156
1-474-205-11
GD2 BOARD, COMPLETE
(KDL-46EX507
ONLY)
157
1-487-725-11
SWITCH UNIT
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
2-580-592-01
SCREW, +PSW M3X8
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
1-4. SWITCH UNIT, G2ME/G2HE/GD2 (POWER) BOARD, BAL BOARD, HLR BOARD
AND LCD PANEL REMOVAL
A Disconnect 1 connector from Switch Unit and lift up to remove from Bezel
B Disconnect 4 connectors from G2ME/G2HE (Power) Board
B Disconnect 4 connectors from G2ME/G2HE (Power) Board
(KDL-32EX507 and KDL-40EX507 Only)
Disconnect 6 connectors from GD2 (Power) Board
(KDL-46EX507 Only)
C Remove 4 screws from G2ME/G2HE (Power) Board
(KDL-32EX507 and KDL-40EX507 Only)
Remove 5 screws from GD2 (Power) Board(KDL-46EX507 Only)
D Remove 2 screws from Bottom Frame to detach from Panel
E Remove 2 screws from Bottom Frame to detach from Bezel Assembly
(KDL-40EX507 and KDL-46EX507 Only)
F Disconnect 5 connectors from BAL Board
G Remove 4 screws from BAL Board
H Remove 1 PWB Holder to detach BAL Board from Panel
152
157
153
151
156
155
154
Mini Card
Spacer
PWB
Holder
Holder
L
A
K
C
B
D
E
G
F
H
I
J
I Slide Side Jack Bracket to
right-side of BAL Board to
detach from position
J Remove 1 screw from
Panel to detach from Bezel
Assembly (KDL-46EX507
Only)
K Carefully Lift up Panel
to remove from Bezel
Assembly
L Disconnect 1 connector
from HLR Board, then
release clips and lift up to
remove from LED Guide
NOTE: The PWB Holder
and Mini Card Spacers
are not included with
the Boards and must be
replaced when replacing
the Boards.
KDL-32EX507/40EX507/46EX507
15
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifi ed by shading
and
and
!
mark are critical for safety. Replace only
with part number specifi ed.
NOTE: The components identifi ed by a red outline and a mark contain
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
1-5. CLEANING THE LCD PANEL
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
Clean the cabinet of the TV with a dry soft cloth.
Wipe the LCD screen gently with a soft cloth.
Wipe the LCD screen gently with a soft cloth.
Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
If using a chemically pretreated cloth, please follow the instruction provided on the package.
Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.
1-6. SCREW
LEGEND
P/N
DESCRIPTION
REMARKS
TOTAL
Š
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
RC(10), SPKR BRKT-L(1), SPKR BRKT-R(1)
12
š
2-580-595-01
SCREW, +PSW M3X12
RC TOP-CENTER(2)
2
Ť
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
RC to SIDE JACK(1), RC to TRMNL AREA(1), SPKR-L(2), SPKR-R(2)
6
ť
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECK to BASE(4)
8
Ū
2-580-592-01
SCREW, +PSW M3X8
G2ME(4), BAL(4)
8
Ũ
4-159-298-01
SCREW, +PSW M4X10
UNDER COVER(1), BTM FRM(2)
3
Ŭ
Ŭ
2-580-629-01
SCREW, +BVST 3X8
NOT IN THIS MODEL
0
ŭ
4-167-964-01
SCREW, +PWTP2 4X16
NOT IN THIS MODEL
0
P/N
DESCRIPTION
REMARKS
TOTAL
Š
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
RC(8), SPKR BRKT-L(1), SPKR BRKT-R(1), BTM FRM to BEZ(2)
12
š
2-580-595-01
SCREW, +PSW M3X12
NOT IN THIS MODEL
0
Ť
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
RC to SIDE JACK(1), RC to TRMNL AREA(1), SPKR-L(2), SPKR-R(2)
6
ť
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECK to BASE(4)
8
Ū
2-580-592-01
SCREW, +PSW M3X8
G2HE(4), BAL(4)
8
Ũ
4-159-298-01
SCREW, +PSW M4X10
RC TOP-CENTER(2), RC BTM-CENTER(2), UNDER COVER(1), BTM FRM(2)
7
Ŭ
2-580-629-01
SCREW, +BVST 3X8
NOT IN THIS MODEL
0
ŭ
4-167-964-01
SCREW, +PWTP2 4X16
NOT IN THIS MODEL
0
P/N
DESCRIPTION
REMARKS
TOTAL
Š
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
RC(11), BTM FRM to BEZ(2), PNL to BEZ(1)
14
š
2-580-595-01
SCREW, +PSW M3X12
NOT IN THIS MODEL
0
Ť
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
RC to SIDE JACK(1), RC to TRMNL AREA(1)
2
ť
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4)
4
Ū
2-580-592-01
SCREW, +PSW M3X8
GD2(5), BAL(4)
9
Ũ
4-159-298-01
SCREW, +PSW M4X10
RC TOP-CENTER(2), RC BTM-CENTER(2), UNDER COVER(1), BTM FRM(2)
7
Ŭ
2-580-629-01
SCREW, +BVST 3X8
AC INLET to AC BRKT(1), AC BRKT to BTM FRM(1)
2
ŭ
4-167-964-01
SCREW, +PWTP2 4X16
SPKR-L(2), SPKR-R(2)
4
KDL-32EX507
KDL-40EX507
KDL-46EX507
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