Sony KDL-32EX340 / KDL-42EX440 / KDL-42EX441 Service Manual ▷ View online
KDL-32EX340/42EX440/42EX441 13
SECTION 3 - FLOW CHARTS AND DIAGRAMS
NO VIDEO
No Video
Backlights
turned on?
Unplug LVDS
connector at
TCON while unit
is running. This
may need to be
done more than
once
Any flashes
seen on
screen?
screen?
Yes
No
Any OSD
graphics
present?
No
Main Board*
No
LCD Panel*
Yes
Yes
Main Board*
LCD Panel*
NO VIDEO FLOWCHART
*For Part Number information, refer to
“Section 4 - Disassembly/Part Number Information” on page 15
.
KDL-32EX340/42EX440/42EX441 14
SECTION 3 - FLOW CHARTS AND DIAGRAMS
Video Distortion
Is distortion
across entire
screen?
Any horizontal
lines?
No
No
Yes
Yes
Improper of
missing colors?
Yes
Main Board*
No
Vertical lines
or bars?
No
Yes
Lines move
when wide-mode
changed?
Yes
No
LCD Panel*
TCON Board*
Main Board*
LCD Panel*
Any single or
isolated vertical
lines?
Yes
LCD Panel*
More than 1
vertical band?
No
Yes
LCD Panel*
TCON Board*
VIDEO DISTORTION FLOWCHART
*For Part Number information, refer to
“Section 4 - Disassembly/Part Number Information” on page 15
.
KDL-32EX340/42EX440/42EX441
15
Components not identified by a part number or
description are not stocked because they are seldom
required for routine service.
The component parts of an assembly are indicated by the
reference numbers in the far right column of the parts list
and within the dotted lines of the diagram.
*
Items marked with an asterisk are not stocked since
they are seldom required for routine service. Expect
some delay when ordering these components.
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
NOTE: Les composants identifies per un trame et
une marque
!
sont critiques pour la securite.
Ne les remplacer que par une piece portant le
numero specifie.
(Check the Sony Authorized Servicer Portal at
http://www.sony.com/asp
website for any additional service related issues)
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
TABLE-TOP STAND AND REAR COVER REMOVAL
A Gently place the TV face down onto a soft cloth and remove 3 screws from the bottom of Table-Top Stand.
B To avoid damaging the AC Power Supply Cord, remove the screw from the AC Cover and disconnect the AC Power
Cord.
C Remove the remaining 14 screws from the Rear Cover.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
1
4-430-365-11
REAR COVER (32)
(KDL-32EX340 ONLY)
1
4-430-366-11
REAR COVER (42)
(KDL-42EX440/42EX441 ONLY)
2
4-299-528-01
AC COVER
3
4-420-107-01
TABLE-TOP STAND (32IRSF)
(KDL-32EX340 ONLY)
3
4-420-108-01
TABLE-TOP STAND (40IRSF)
(KDL-42EX440/42EX441 ONLY)
!
4
1-839-679-11
CORD, POWER (WITH CONNECTOR)
▲
2-580-608-11
SCREW, +PSW M5X16
(SCREWS TO ATTACH STAND TO LCD TV)
For product protection and safety reasons, Sony strongly recommends
that you use the screws provided with the TV.
CAUTION: These screws cannot be used to secure the TV to the Wall
Mount Brackets.
△
4-159-298-01
SCREW, +PSW M4X10
■
7-685-646-79
SCREW, +BVTP 3X8 TYPE2 IT-3
◇
4-256-393-01
SCREW, +PSW M3X6 W12
□
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
◆
NA
SCREW +PH (M3X6)
D Gently hold down the Rear Cover from the center,
then carefully lift the Rear Cover from the bottom.
2
1
4
3
KDL-32EX340/42EX440/42EX441
16
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
NOTE: Les composants identifies per un trame et
une marque
!
sont critiques pour la securite.
Ne les remplacer que par une piece portant le
numero specifie.
CHASSIS ASSEMBLY REMOVAL
NOTE: The TCON Board for the KDL-32EX340 model is internal and cannot be replaced.
A Detach the Side Bracket from the A Board.
B Remove screws and disconnect connectors from A Board.
C Remove screws from Bottom Frame to detach from Bezel and Back Chassis.
D Remove screws and disconnect connectors from TCON Board (KDL-42EX440/42EX441 Only).
E Disconnect connectors, then slide-out Left and Right Speakers.
F Remove screws and disconnect connectors from GL9/GL10 Board.
G Gently remove the Insulation Sheet from the Back Chassis.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
51
4-425-151-01
SIDE JACK (TL)
52
1-895-285-11
A BOARD, COMPLETE
(KDL-32EX340 US, CND, MX MODELS ONLY)
AFTER REPLACING THE MAIN BOARD, YOU MUST UPDATE
THE SOFTWARE TO THE LATEST VERSION.
52
1-895-285-21
A BOARD, COMPLETE
(KDL-32EX340 LA MODELS ONLY)
AFTER REPLACING THE MAIN BOARD, YOU MUST UPDATE
THE SOFTWARE TO THE LATEST VERSION.
52
1-895-285-31
A BOARD, COMPLETE
(KDL-42EX440/42EX441 US, CND, MX MODELS ONLY)
AFTER REPLACING THE MAIN BOARD, YOU MUST UPDATE
THE SOFTWARE TO THE LATEST VERSION.
52
1-895-285-41
A BOARD, COMPLETE
(KDL-42EX440 LA MODELS ONLY)
AFTER REPLACING THE MAIN BOARD, YOU MUST UPDATE
THE SOFTWARE TO THE LATEST VERSION.
53
1-895-287-11
(TCON) BOARD, MOUNTED
(KDL-42EX440/42EX441 ONLY)
FOR TCON BOARD PART NUMBER INFORMATION REFER TO THE
LCD PANELS SERVICE MANUAL
.
54
1-858-796-11
LOUD SPEAKER RIGHT (40X100MM)
55
4-419-890-01
FRAME, BOTTOM (32IRSF)
(KDL-32EX340 ONLY)
55
4-425-143-01
FRAME BOTTOM (42)
(KDL-42EX440/42EX441 ONLY)
56
1-858-796-21
LOUD SPEAKER LEFT (40X100MM)
57
1-895-254-11
GL9 BOARD, COMPLETE
(KDL-32EX340 ONLY)
57
1-895-255-11
GL10 BOARD, COMPLETE
(KDL-42EX440/42EX441 ONLY)
58
4-437-292-01
SHEET, INSULATION (32)
(KDL-32EX340 ONLY)
ORDER THIS PART WHEN REPLACING THE LCD PANEL.
58
4-437-293-01
SHEET, INSULATION (42)
(KDL-42EX440/42EX441 ONLY)
ORDER THIS PART WHEN REPLACING THE LCD PANEL.
●
2-990-421-41
SCREW (+PSW) (M3X6)
△
4-159-298-01
SCREW +PSW M4X10
□
2-580-639-01
SCREW +BVTP 4X12 TYPE2 IT-3
(Check the Sony Authorized Servicer Portal at
http://www.sony.com/asp
website for any additional service related issues)
51
52
53
55
57
58
56
54
A
B
D
C
F
G
E
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