Sony KDL-32D3100 / KDL-40D3100 / KDL-46D3100 Service Manual ▷ View online
KDL-32/40/46D3100 (AUS) 8
TABLE OF CONTENTS
SAFETY CHECK-OUT ............................................. 5
SELF DIAGNOSIS FUNCTION ................................ 6
1. DISASSEMBLY ............................................... 1-1
1-1.
KDL-32D3100 ........................................................ 1-1
1-1-1.
REAR COVER ASSY REMOVAL ................ 1-1
1-1-2.
STAND ASSY AND VESA ARM ASSY
REMOVAL ...................................................... 1-1
1-1-3.
H1 BOARD REMOVAL ................................. 1-2
1-1-4.
U1 AND U2 BOARDS AND SIDE
TERMINAL ..................................................... 1-2
1-1-5.
G1H BOARD REMOVAL .............................. 1-3
1-1-6.
DC FAN AND DTT (TOP) SHIELD AND
UT BOARD REMOVAL ................................. 1-3
1-1-7.
BG1 AND TUNER (DTAU2 BOARD)
REMOVAL ...................................................... 1-4
1-1-8.
BH BOARD REMOVAL ................................ 1-4
1-1-9.
UNDER COVER REMOVAL ........................ 1-5
1-1-10. SPEAKER REMOVAL ................................... 1-5
1-1-11. LCD PANEL REMOVAL ............................... 1-6
1-2.
KDL-40/46D3100 .................................................. 1-7
1-2-1.
REAR COVER REMOVAL ............................ 1-7
1-2-2.
STAND ASSY AND VESA ARM ASSY
REMOVAL ...................................................... 1-7
1-2-3.
H1 BOARD REMOVAL ................................. 1-8
1-2-4.
U1 AND U2 BOARDS AND SIDE
TERMINAL REMOVAL ................................ 1-8
1-2-5.
G3 AND D1 AND D2 BOARDS
REMOVAL ...................................................... 1-9
1-2-6.
D2 BOARD REMOVAL ................................. 1-9
1-2-7.
DTT (TOP) SHIELD AND UT BOARD
REMOVAL .................................................... 1-10
1-2-8.
BG1 AND TUNER (DTAU2 BOARD)
REMOVAL .................................................... 1-11
1-2-9.
BH BOARD REMOVAL .............................. 1-12
1-2-10. AC INLET AND UNDER COVER
REMOVAL .................................................... 1-12
1-2-11. LCD BKT BTM L/R ASSY .......................... 1-13
1-2-12. SPEAKER REMOVAL ................................. 1-13
1-2-13. H3 AND H4 BOARDS REMOVAL ............. 1-14
1-2-14. LCD PANEL AND BEZEL ASSY
REMOVAL .................................................... 1-15
2. DIAGRAMS ..................................................... 2-1
2-1.
BLOCK DIAGRAM .............................................. 2-1
2-2.
CIRCUIT BOARDS LOCATION ......................... 2-3
(1)
KDL-32D3100 ................................................. 2-3
(2)
KDL-40/46D3100 ............................................ 2-3
2-3.
SCHEMATIC DIAGRAMS AND PRINTED
WIRING BOARDS ............................................... 2-3
(1)
BG1 (1/8 - 8/8) and UT Boards ............................. 2-4
(2)
H1 and H3 Boards .......................................... 2-15
(3)
H4 Board ........................................................ 2-16
(4)
BH, D1, D2, G1H, G3 and U2 Boards .......... 2-17
2-4.
SEMICONDUCTORS ......................................... 2-18
3. EXPLODED VIEWS ........................................ 3-1
3-1.
KDL-32D3100 ........................................................ 3-2
3-1-1.
REAR COVER AND STAND ASSY ............. 3-2
3-1-2.
CHASSIS-1 ...................................................... 3-3
3-1-3.
CHASSIS-2 ...................................................... 3-4
3-1-4.
CHASSIS-3 ...................................................... 3-5
3-1-5.
SPEAKER ........................................................ 3-6
3-1-6.
BEZEL ASSY AND LCD PANEL ................. 3-7
3-2.
KDL-40/46D3100 .................................................. 3-8
3-2-1.
REAR COVER AND STAND ASSY ............. 3-8
3-2-2.
CHASSIS-1 ...................................................... 3-9
3-2-3.
CHASSIS-2 .................................................... 3-10
3-2-4.
CHASSIS-3 .................................................... 3-11
3-2-5.
SPEAKER ...................................................... 3-12
3-2-6.
BEZEL ASSY AND LCD PANEL ............... 3-13
3-3.
PACKING MATERIALS (KDL-32D3100) ........ 3-14
3-4.
PACKING MATERIALS (KDL-40D3100) ........ 3-15
3-5.
PACKING MATERIALS (KDL-46D3100) ........ 3-16
4. ELECTRICAL PARTS LIST ............................ 4-1
KDL-32/40/46D3100 (AUS) 1-1
1-1. KDL-32D3100
1-1-1. REAR COVER ASSY REMOVAL
SECTION 1
DISASSEMBLY
1-1-2. STAND ASSY AND VESA ARM ASSY REMOVAL
1
Three screws
(+BV3X12)
2
Two screws
(+PSW M5X16)
3
Two screws
(+BVTP2 4X16)
3
Three screws
(+BVTP2 4X16)
3
Five screws
(+BVTP2 4X16)
3
Four screws
(+BVTP2 4X16)
4
Rear cover assy
1
Three screws
(+PSW M5X16)
2
Stand (M-WS) assy
6
VESA arm assy
8
VESA arm assy
7
One screw
(+PSW M5X16)
3
One screw
(+BVST 3X8)
5
One screw
(+PSW M5X16)
4
One screw
(+PSW 3X5)
KDL-32/40/46D3100 (AUS) 1-2
KDL-32D3100
1-1-3. H1 BOARD REMOVAL
1-1-4. U1 AND U2 BOARDS AND SIDE TERMINAL
2
Multi button assy
3
H1 board
CN101
1
Connector
6
U2 board
8
Side jack (M) holder
3
Two screws
(+BV 3X12)
9
Side terminal
2
One screw
(+PSW M3X5)
5
One screw
(+BV 3X12)
4
Connector assy
Plate ground (M)
1
Connector assy
7
One screw
(+BV 5X12)
KDL-32/40/46D3100 (AUS) 1-3
KDL-32D3100
1-1-5. G1H BOARD REMOVAL
1-1-6. DC FAN AND DTT (TOP) SHIELD AND UT BOARD REMOVAL
2
Two screws
(+PSW 3SG)
2
Two screws
(+PSW 3SG)
CN6202
1
Connectors
CN6201
Hooks
Claws
3
G1H board
4
G1 bracket
1
Connector
qa
Two screws (HEX)
qs
DTT (TOP) shield
q;
Four screws
(+PSW M3X5)
q;
One screw
(+PSW M3X5)
q;
One screw
(+PSW M3X5)
9
Two screws
(+BVST 3X8)
6
One nut
7
One washer
8
Coaxial cable
9
Three screws
(+BVST 3X8)
9
Two screws
(+BVST 3X8)
2
DC fan
4
Two screws
(+PSW M3X5)
1
Two screws
(+PS 4X25)
3
Connectors
5
UT board
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