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Model
DPP-FP97
Pages
23
Size
675.5 KB
Type
PDF
Document
Service Manual
Brand
Device
Service Manual / Other
File
dpp-fp97.pdf
Date

Sony DPP-FP97 Service Manual ▷ View online

3-1
DPP-FP97
Main Parts
Replacement
z z
z
z
*
z
z
*
z z
z z
z
z z
z z
z
z
z
z z z
z
Optional
Optional
LCD replacement
MD replacement
MAI board replacement
KEY board replacement
Firmw
ar
e v
ersion
3. ADJUSTMENT  AND  CHECK
NOTE  ON  MAI  BOARD  REPLACEMENT
When replacing MAI board, be sure to write the latest firmware.
For detail, refer to “3-2-3. FIRMWARE WRITING AND VERSION
UPGRADE”.
When writing of the latest firmware and version upgrade is com-
pleted, be sure to delete the old driver and to install the driver newly
again.
NOTES  ON THERMAL  PRINTER (MD) AND  MAI
BOARD REPLACEMENT
When replacing the thermal printer (MD) and MAI board, be sure
to adjust the density.
For detail, refer to Section 3-2-1.
NOTES  ON  LCD  ADJUSTMENT  AFTER
REPLACEMENT
When replacing the LCD, be sure to check the color display.
For detail, refer to Section 3-2-2.
ADJUSTING  ITEMS  WHEN  REPLACING  MAIN
PARTS
When replacing main parts, adjust the items indicated by z in the
following table.
* If the destination is changed after version upgrade is completed, change the
destination.
Density adjustment
Color display check
Firmware writing and version upgrade
Setting of destination
Fan operation check
Button operation check
LED operation check
Tray sensor operation check
Ribbon sensor operation check
Image reading check from memory card
(MS, MSDuo, SD, XD, CF)
USB host/device communication check
Output confirmation of HDMI
Confirmation by print usually
CHECKSUM check
Refer to page 3-5 “Check and adjustment
upon completion of version upgrade”
About the error indication
Mechanical operation check
3-2-1
3-2-2
3-2-3
3-2-4
3-3-1
3-3-2
3-3-3
3-3-4
3-3-5
3-2-3
3-3-6
3-3-7
Adjustment
Items
Check
Items
3-2
DPP-FP97
3-1. SERVICE  MODE
Note on the service mode screen:
The selected item on the screen displayed in the service mode is
framed by “yellow frame”. In this manual, the yellow frame is re-
ferred to as “frame”.
3-1-1. STARTUP/QUITTING  PROCEDURE
Note on starting the service mode:
• Do not use the mode that is not described in this manual.
• Perform the operation in each mode according to the operation
procedure in this manual.
Connection procedure:
1.
Insert one power cord plug into the AC adaptor (AC-S2422)
supplied with the DPP-FP97 (hereafter, referred to as this unit)
and insert the other power cord plug into the receptacle.
2.
Insert the DC plug of the supplied AC adaptor into the DC-IN
terminal of this unit.
Procedure:
1.
Press the [ON/STANDBY] button while pressing the [ENTER]
and [CANCEL] buttons simultaneously.
2.
Release all buttons when the initial screen of the service mode
is displayed.
3.
Select each mode except the USB Test mode, by using the DI-
RECTION buttons (f, F) (framed item) and press the [EN-
TER] button.
4.
Press the [CANCEL] button to return to the startup screen of
the service mode while any test mode other than the Button
Test is running.
5.
Press the [ON/STANDBY] button to quit the service mode
while any test mode other than the Button Test is running.
(POWER OFF)
DPP-FP97 (CED)
CHECKSUM: XXXXXXXX (H)
DATE: DEC 4 2008 15:27:21
USB SERIAL NO: 05000001
H TEMP: 28.7 / R TEMP: 27.9
Print Calibrate
LCD Calibrate
3-3
DPP-FP97
Procedure:
1.
Set the ribbon and paper to this unit.
Note:
Use the ribbon and paper below.
Color print pack SVM-F40P (P size)
2.
Start the service mode. (Refer to Section 3-1-1.)
Initial screen where service mode was started.
Turn off LED of PRINT LED and ACCESS LED.
(When lighting, turned off pushing the [PRINT] button. )
3.
Select “Print Calibrate” using the DIRECTION buttons (f, F)
and press the [ENTER] button.
4.
When the following screen is displayed on the LCD of this
unit, press the [PRINT] button.
Printing of the test pattern (17 step) starts.
5.
Quit the service mode. (Refer to Section 3-1-1.)
Keep the printed output produced in step 4 as the reference.
6.
Afterwards, confirmed to execute the procedure from 1 to 5,
and to be printed  like the sample.
Confirmed that the color has not extremely adhered to a white
part, and it is lustrous to a black part, and a black part has not
thinned extremely.
7.
Start the service mode. (Refer to Section 3-1-1.)
8.
Select “Reset PrtCnt” by  pushing the DIRECTION buttons
(f, F), then push the [ENTER] button.
The number of sheets of the print is cleared, and displayed in
the right of “ResetPrtCnt” as “OK”.
9.
Quit the service mode. (Refer to Section 3-1-1.)
3-2. ADJUSTMENT
3-2-1. DENSITY  ADJUSTMENT
The density adjustment is required after replacing the thermal printer
or the MAI board.
Preparation:
Before replacing the thermal printer or the MAI board, print a test
pattern (17 step) as the reference of density.
The test pattern (17 step) should be printed before replacing the
thermal printer or the MAI board, or when this unit is in the normal
state.
Note:
If there is any printing failure in the test pattern (17 step)
printed before replacing the thermal printer or the MAI board,
do not use it.
Or in case that the test pattern (17 step) cannot be printed,
use the test pattern that is printed by using the normally-
working printer (DPP-FP97).
Adjustment:
1.
Start the service mode. (Refer to Section 3-1-1.)
2.
Confirm the value written in the label on the HEAD of a ther-
mal printer.
Ex.)  15.90
3.
Connect Digital voltmeter to TP230 VH and TP213 GND and
check the voltage.
4.
Adjust with RV201 VH Adj. so that the voltage value on TP230
becomes to the value confirmed in the item 2. (Adjustment
value is the numeric value in item 2 
± 0.02V)
TP230:VH
TP213:GND
Adjustment part:  RV201 VH ADJ.
After adjustment, turned off the power.
RV201
MAI BOARD (SIDE B)
TP230
(VH)
TP213
(GND)
*** Print Calibrate ***
[Print]
17step
[Enter]
17step(40deg)
[Comp]
DSC00001.jpg/bmp
[Up/Down]
set print num
[Left/Right] file name(1-99)
Print remain 01
H TEMP: 28.7 / R TEMP: 28.7
Format NAND
Electric Test
Mechanic Test
Print Status
Reset PrtCnt
Set Default
- -
- -
3-4
DPP-FP97
3-2-2. COLOR  DISPLAY  CHECK
The color display can be check using the service mode as follows:
Procedure:
1.
Start the service mode. (Refer to Section 3-1-1.)
2.
Select “LCD Calibrate” using the DIRECTION buttons (f,
F) and press the [ENTER] button.
3.
When the DIRECTION buttons (f, F) is pressed, color dis-
play can be confirmed in the following order:
4.
When the [ENTER] button is pressed, the screen returns to the
service mode startup  screen.
Note:
The screen returns to the startup screen of the service
mode when the [CANCEL] button is pressed.
5.
Quit the service mode. (Refer to Section 3-1-1.)
3-2-3. FIRMWARE  WRITING  AND  VERSION
UPGRADE
Note:
Download the latest firmware and obtain the technical memo
from the ESI homepage.
Writing of firmware:
Be sure to write the latest firmware after replacing the MAI board.
Otherwise, the normal operation cannot be performed.
Version Upgrade:
Perform the version upgrade when the functional upgrade (firm-
ware version upgrade) is required.
[Procedure of firmware writing and version upgrade]
1.
Download the latest firmware (hereafter referred to as firm-
ware) from the ESI homepage.
2.
Copy the firmware (downloaded and uncompressed folder) to
the root directory of the memory card (Memory Stick or SD
card).
(s:\SONY\DPPSV\ssssss.bin)
3.
Insert the memory card into the memory card slot of this unit.
4.
Insert one end of the power cord into the AC adaptor (AC-
S2422) supplied with this unit and insert the other end of the
power cord into the receptacle.
5.
Insert the DC plug of the supplied AC adaptor into the DC-IN
terminal of this unit.
6.
While pressing the [PRINT] button, press the [ON/STAND-
BY] button.
7.
Release your finger from the button when the ACCESS LED
and the PRINT LED start flashing.
8.
Access LED and print LED change into lighting after a few
minutes, and the following display appear in LCD.
*** SUCCESS ***
Press ENTER to run application
(Completion of firmware writing or version upgrade)
9.
Press the power button to turn off the power.
10. Remove the memory card.
11. While pressing the [ENTER] and [CANCEL] buttons simulta-
neously, press the [ON/STANDBY] button. (Service mode
starts.)
12. Release all buttons when the initial screen of the service mode
is displayed on the LCD display.
13. Check that the CHECKSUM value (hexadecimal value) dis-
played on the screen is the same as the value of the firmware
name registered in ESI homepage.
14. Turn off the power and disconnect the power cord from the
receptacle.
Black
White
Gray (thin)
Blue
Green
Red
White
Black
f
F
DPP-FP97 (CED)
CHECKSUM: XXXXXXXX (H)
DATE: DEC 4 2008 15:27:21
USB SERIAL NO: 05000001
H TEMP: 28.7 / R TEMP: 27.9
Print Calibrate
LCD Calibrate
Page of 23
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