Sony HDR-CX530E / HDR-CX535 / HDR-CX610E / HDR-PJ530E / HDR-PJ540 / HDR-PJ540E / HDR-PJ610E (serv.man2) Service Manual ▷ View online
1-5
HDR-CX530E/CX535/CX610E/PJ530E/PJ540/PJ540E/PJ610E_L2
– ENGLISH –
Projector problem checking procedure (indication on brightness)
Yes
No
OK
NG
OK
NG
OK
NG
A
B
Indicated defective
projector received
Measure brightness.
( 2)
Measure brightness.
( 2)
Indication on
brightness
Inspect projector
LED.
( 1)
1 Refer to the ADJUST tab of Adjust Manual.
2 Refer to the SERVICE tab of Adjust Manual.
2 Refer to the SERVICE tab of Adjust Manual.
END
-
-
-
-
-
-
-
Replace projector unit (light emitting block). (*1)
Replace PJ board. (*1)
Replace both projector unit (light emitting block)
and PJ board. (*1)
Replace PJ board. (*1)
Replace both projector unit (light emitting block)
and PJ board. (*1)
Projector Data Input
Fixed value input
Enter the number on the label attached to the unit.
Serial number input
LD40
Enter the number on the label attached to the unit.
Serial number input
LD40
Syywwnnnnn
Enter the red part.
(See page 1-4)
(See page 1-4)
1-8. FRONT ORNAMENT REPLACING METHOD
Note: A protective Lens Cap is attached to each new service
Lens Block.
Carry out replacement work with this Lens Cap attached.
Lens Cap
Removal
(1) Disconnect the three connectors and peel off the Adhesive Parts
of the Motor A Flexible Board, Motor B Flexible Board, and the
FP-2126 Flexible Board.
FP-2126 Flexible Board.
TOP
FRONT
Adhesive part
Adhesive part
Adhesive part
Connector
Connectors
FP-2125 Flexible
Board
Board
FP-2126 Flexible
Board
Board
Flexible Board of the Motor B
Flexible Board of
the Motor A
the Motor A
(2) Remove the seven screws and remove the Sheet Metal (C) and
the Edge of Mechanical Rubber while detaching the two bosses,
and then peel off the Adhesive Part of the FP-2125 Flexible
Board.
and then peel off the Adhesive Part of the FP-2125 Flexible
Board.
TO
P
FRO
NT
Screws
Screws
Mecha Stopper Rubber
Screw
Screw
Screw
Boss
Boss
Adhesive part
FP-2125
Flexible Board
Flexible Board
Sheet Metal (C)
(3) Peel off the Adhesive Part of the FP-2189 Flexible Board.
TO
P
FRONT
Adhesive part
FP-2189
Flexible Board
Flexible Board
(4) Remove the five screws and remove the Frame (F-SUB-A),
Frame (F-SUB-B), and Ball Bearing while detaching the four
bosses and the shaft.
bosses and the shaft.
TO
P
FRONT
Screw
Screw
Screws
Boss
Boss
Boss
Bosses
Shaft
Motor B
Frame (F-Sub-B),
Ball Bearing
Ball Bearing
Frame (F-Sub-A)
1-6
HDR-CX530E/CX535/CX610E/PJ530E/PJ540/PJ540E/PJ610E_L2
– ENGLISH –
(5) Remove the three screws and remove the Motor B.
Screws
Motor B
FRONT
TO
P
(6) Disconnect the connector and remove the FP-2189 Flexible
Board and the Radiation Sheet while detaching the four bosses.
FR
ONT
TOP
TOP
Bosses
Adhesive
part
part
Adhesive
part
part
Bosses
FP-2189
Flexible Board
Flexible Board
FP-2189 Flexible Board
Connector
Connector
CM Radiation Sheet
(7) Remove the six screws and remove the Frame (E-SUB-A), Frame
(E-SUB-B), Ball Bearing while detaching the six bosses and the
shaft.
shaft.
FRONT
TO
P
Screws
Screws
Bosses
Bosses
Shaft
Hole
Frame (E-SUB-A),
Ball Bearing
Ball Bearing
Frame (E-SUB-B)
(8) Peel off the Adhesive Part of the Motor A Flexible Board while
detaching the two bosses.
Adhesive part
Flexible Board of
the Motor A
the Motor A
Bosses
FRONT
TO
P
(9) Remove the three screws and remove the Sheet Metal B and the
Mecha Stop Rubber while detaching the two bosses.
Screw
Screws
Sheet Metal B
Boss
Boss
Mecha Stop Rubber
FR
ONT
TO
P
(10) Remove the three screws and remove the Motor A while detach-
ing the two bosses.
Screws
Motor A
Boss
Boss
FRO
NT
TOP
(11) Remove the three screws and remove the Sheet Metal A while
detaching the six bosses, and then disconnect the lens Flexible
Board from the connector on the FP-2126 Flexible Board.
Board from the connector on the FP-2126 Flexible Board.
Screw
Screw
Connector
Lens
Flexible Board
Flexible Board
Lens
Flexible
Board
Flexible
Board
FP-2126
Flexible Board
Flexible Board
FP-2126 Flexible Board
Sheet Metal A
Bosses
Bosses
Boss
Boss
TOP
FRONT
(12) Peel off the Adhesive Part of the FP-2126 Flexible Board while
detaching the two bosses.
Adhesive part
FP-2126 Flexible Board
Sheet Metal A
Bosses
TOP
FR
ONT
1-7
HDR-CX530E/CX535/CX610E/PJ530E/PJ540/PJ540E/PJ610E_L2
– ENGLISH –
(13) Remove the two screws and remove the Sheet Metal D while de-
taching the two bosses.
Screws
Sheet Metal D
Bosses
TO
P
FRONT
(14) Remove the two bosses and the claw to detach the Front Orna-
ment.
Front Ornament
Boss
Boss
Claw
TO
P
FRONT
Installation
(1) While installing the two bosses and the claw, install the Front Or-
nament.
TO
P
FRO
NT
Front Ornament
Boss
Boss
Claw
(2) While installing the two bosses, install the Sheet Metal D and
tighten two screws.
Tightening torque = 0.12 ± 0.02N · m (1.2 ± 0.2kg f · cm)
TOP
FRONT
Screws
Sheet Metal D
Bosses
1
2
(3) While installing the two bosses, stick the Adhesive Part of the
FP-2126 Flexible Board.
If the adhesive force is lowered, cut the Adhesive Sheet as shown
in the figure in the frame and then stick it.
in the figure in the frame and then stick it.
TOP
FRONT
Adhesive part
Adhesive part
FP-2126 Flexible Board
FP-2126 Flexible Board
Sheet Metal A
Bosses
Shape and sticking position of Adhesive Sheet
(4) Connect the connector and install the Sheet Metal A and the FP-
2126 Flexible Board while attaching the six bosses.
Tighten three screws in the order shown in the figure below.
Screw (A)
Screw (A)
Tightening torque = 0.18 ± 0.02N · m (1.8 ± 0.2kg f · cm)
Screw (B)
Screw (B)
Tightening torque = 0.12 ± 0.02N · m (1.2 ± 0.2kg f · cm)
TOP
FRONT
TOP
Screw
(B)
(B)
Screw
(A)
(A)
Screw
(A)
(A)
Connector
Lens
Flexible Board
Flexible Board
Lens Flexible Board
FP-2126
Flexible Board
Flexible Board
FP-2126 Flexible Board
Sheet Metal A
Bosses
Bosses
1
2
3
1-8
HDR-CX530E/CX535/CX610E/PJ530E/PJ540/PJ540E/PJ610E_L2
– ENGLISH –
(5) Set the Plate of the Motor A in the state shown in the figure and
install the Motor A matching it with the two bosses on the Sheet
Metal A, and then tighten three screws in the order shown in the
figure below.
Metal A, and then tighten three screws in the order shown in the
figure below.
Screw
(A)
Tightening torque = 0.12 ± 0.02N · m (1.2 ± 0.2kg f · cm)
Screw
(B)
Tightening torque = 0.18 ± 0.02N · m (1.8 ± 0.2kg f · cm)
FRO
NT
TOP
Screws
(A)
(A)
Sheet Metal A
Screws
(B)
(B)
Motor A
Boss
Boss
Screw
(B)
(B)
1
2
3
(6) Attach the Edge of Mechanical Rubber to the Sheet Metal B and
install the Sheet Metal B while matching it with the two bosses.
Tighten three screws in the order shown in the figure below.
Tightening torque = 0.18 ± 0.02N · m (1.8 ± 0.2kg f · cm)
Screws
Sheet Metal B
Boss
Boss
Mecha Stop Rubber
FRONT
TO
P
1
2
3
(7) Stick the Adhesive Part of the Motor A Flexible Board while
matching it with the two bosses.
If the adhesive force is lowered, cut the Adhesive Sheet as shown
in the figure in the frame and then stick it.
in the figure in the frame and then stick it.
Adhesive part
Adhesive part
Flexible Board of
the Motor A
the Motor A
Flexible Board of
the Motor A
the Motor A
Bosses
Shape and sticking position
of Adhesive Sheet
of Adhesive Sheet
FRONT
TOP
(8) Install the Frame (E-SUB-A), Frame (E-SUB-B), and Ball Bear-
ing while matching the six bosses and the shaft with the holes, and
then tighten six screws in the order shown in the figure below.
then tighten six screws in the order shown in the figure below.
Screws
Screws
Bosses
Bosses
Shaft
Hole
Frame (E-SUB-A),
Ball Bearing
Ball Bearing
Frame (E-SUB-B)
FRONT
TOP
2
1
4
3
5
6
(9) Stick the Adhesive Part of the FP-2189 Flexible Board and the
Radiation Sheet while attaching the four bosses and connecting
the connector.
the connector.
If the adhesive force is lowered, cut the Adhesive Sheet as shown
in the figure in the frame and then stick it.
in the figure in the frame and then stick it.
Shape and sticking position
of Adhesive Sheet
of Adhesive Sheet
Adhesive
part
part
FP-2189 Flexible Board
Bosses
Adhesive
part
part
Adhesive
part
part
Bosses
FP-2189
Flexible Board
Flexible Board
FP-2189 Flexible Board
Connector
Connector
CM Radiation Sheet
FR
ONT
TOP
TOP
(10) Set the Plate of the Motor B to the state shown in the figure and
attach the two bosses of the Motor B while matching them with
the holes in the Sheet Metal B, and then tighten three screws in
the order shown in the figure below.
the holes in the Sheet Metal B, and then tighten three screws in
the order shown in the figure below.
Tightening torque = 0.18 ± 0.02N · m (1.8 ± 0.2kg f · cm)
Bosses
Screws
Motor B
FR
ONT
TO
P
1
2
3
(11) Install the Frame (F-SUB-A), Frame (F-SUB-B), and Ball Bear-
ing while attaching the four bosses and the shaft, and then tighten
five screws in the order shown in the figure below.
five screws in the order shown in the figure below.
Tightening torque = 0.18 ± 0.02N · m (1.8 ± 0.2kg f · cm)
Screws
Boss
Boss
Boss
Bosses
Shaft
Motor B
Frame (F-SUB-B),
Ball Bearing
Ball Bearing
Frame (F-SUB-A)
Screws
TOP
FRONT
1
2
3
5
4
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