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Model
DCR-DVD403 DCR-DVD403E DCR-DVD803 DCR-DVD803E (serv.man2)
Pages
71
Size
11.08 MB
Type
PDF
Document
Service Manual
Brand
Device
Movie / LEVEL 2
File
dcr-dvd403-dcr-dvd403e-dcr-dvd803-dcr-dvd803e-sm2.pdf
Date

Sony DCR-DVD403 / DCR-DVD403E / DCR-DVD803 / DCR-DVD803E (serv.man2) Service Manual ▷ View online

DCR-DVD403/DVD403E/DVD803/DVD803E
2. DISASSEMBLY
2. DISASSEMBLY
2-3
2-4
CK-148
MD-114
VC-397
MD-114
B
B
B
1
2
6
9
q;
3
8
4
5
7
D
D
D
C
G
H
H
I
I
D
C
B
A
A
1
3
5
7
2
4
1
2
3
5
6
1
2
2
q;
8
1
4
7
9
6
5
3
3
C
C
D
1
4
2
3
1
 Screw (M1.7x2.5) silver
2
 FP-135 flexible board (8P)
3
 Square type (USB 5P) connector,
     USB holder (450), FP-135 flexible board.
4
 Three screws (M1.7x2.5) silver
1
 Tape AS
2
 Two tapping screws (M1.7x3.5) black
3
 SP retainer
4
 FP-129 flexible board (6P)
5
 FP-234 flexible board (6P)
6
 Four tapping screws (M1.7x3.5) black
7
 FP-136 flexible board (28P)
8
 CK-148 board, Loud speaker,
     FP-128 flexible board
9
 Two tapping screws (M1.7x3.5) black
q;
 Hinge blind
1
 Two screws (M1.7x4) black
2
 Two screws (M1.7x4) black
3
 Six claws
4
 P cabinet (R450) assembly
5
 FP-136 flexible board (27P)
6
 Tape AS
7
 Control key block (SB9000) (6P)
8
 Three tapping screws (M1.7x3.5) black
9
 Cushion panel
q;
 P cabinet assembly (L), Control key block (SB9000)
qa
 PD-250 board,   Light guide plate block, TP block assembly,
     Panel frame 
qs
 Two tapping screws (M1.7x5) silver
qd
 Hinge assembly, Hinge cover (O450), 
     Hinge cover (U), FP-136 flexible board
5
 Board to board (CN4001, CN1107) (100P)
6
 VC-397 board
7
 VM heat sink (450), VM radiation sheet,
     VM insulating sheet
1
 SPD sub sheet (S)
2
 Flexible board (from Mechanism deck) (10P)
3
 Flexible board (from Mechanism deck) (51P)
4
 FP-211 flexible board (6P)
5
 FP-132 flexible board (10P)
1
 Two tapping screws (M1.7x5) silver
2
 Screw (M1.7x2.5) silver
3
 MD block assembly
1
 Screw (M1.7x1.6) silver
2
 Screw (M1.4x1.7) silver
3
 FK spring
4
 Screw (M1.7x1.6) silver
5
 Screw (M1.4x1.7) silver
6
 FK spring
7
 Pell off the portion a.
8
 MD screw (M1.4x2.5) silver
9
 MD frame assembly, FP-211 
    flexible board, etc.
q;
 DDX-C1000
1
 Tapping screw (M1.7x5) silver
2
 Screw (M1.7x2.5) silver
3
 Peel off the potion a.
4
 D blind plate assembly
1
 Two tapping screws (M1.7x5) silver
2
 Control switch block (PS13300)
6
 Three screws (M1.7x2.5) silver
7
 Control switch block (PS13300) (51P)
8
 FP-130 flexible board (16P)
9
 MD-114 board
B
(See page 2-2) 
C
(See page 2-2) 
A
(See page 2-2) 
6
4
7
8
1
2
9
a
qd
qs
5
1
3
8
7
qa
q;
4
2
6
9
F
3
2
1
4
1
 Pull out the potion a of the grip belt.
2
 Tapping screw (M1.7x4) silver
3
 Grip belt sheet metal (R)
4
 Grip belt
1
 Screw (M1.7x2.5) black
2
 Four claws 
3
 Hinge cover (O450) 
4
 FP-234 flexible board
5
 Hinge cover (U)
6
 Hinge assembly, FP-136 board
HELP 02
3
1
5
4
E
2
6
a
Optical pickup
Caution
Precautions during handling
Be sure to place the DVD drive with its 
optical pickup facing upward.
Do not touch the optical pickup surface.
 (J-2501-162-A)
Use the adjustable wrist strap (J-2501-162-A) as the 
 preventive measure for static electricity when the 
  removing and installing the MD black assembly because 
   the MD black assembly of this mechanism beck is easily 
    affected by the static electricity.   
a
Silver
Black
Screw
M1.7x4
2-515-483-31
Screw
M1.7x2.5
2-515-483-11
A
Tapping screw
M1.7x5
3-078-890-21
C
Tapping screw
M1.7x3.5
3-080-204-01
B
Screw
M1.7x2.5
3-078-889-11
D
Screw
M1.4x2.5
2-586-337-01
G
E
Tapping screw
M1.4x1.7
2-598-474-01
H
Tapping screw
M1.7x1.6
7-627-552-18
I
Tapping screw
M1.7x4
3-078-890-11
F
Ver 1.1  2005. 05
DCR-DVD403/DVD403E/DVD803/DVD803E
2-2. SERVICE POSITION
VC-397
VC-397
VC-397
MD-1
14
VC-397
MD-1
14
VC-397
Control switch block 
(PS13300) (51P)
Monitor TV
Extension cable (100P)
(J-6082-352-A)
Extension cable (10P)
(J-6082-572-A)
Flexible board
(from Mechanism deck (10P))
Flexible board
(from Mechanism deck (6P))
Flexible board
(from Mechanism deck (51P))
AC power
adaptor 
AC IN
Adjustment remote
commander (RM-95)
LANC
LANC jack
DC-IN
DC-IN jack
MD-114 board
VC-397 board
CN1108
CN1107
CN4001
CN4501
CN1501
CN1105
CD-565 board
AV-094 board
VC-397
MD-114
[SERVICE POSITION TO CHECK THE DVD DRIVE SECTION]
Connection to Check the DVD drive section
To check the DVD drive section, set the DVD drive to PLAY mode. (Set the mode dial to PLAY position,
or set forced PLAY mode by using the adjustment remote commander.)
Operate the DVD drive using the adjustment remote commander (with the HOLD switch set in the OFF position).
Note: Removing the control switch block (PS13300) means removing the LID OPEN switch. Therefore the DVD
drive section will not move even if the forced PLAY mode is set up.
 
Setting the forced PLAY mode
1) Select page: 0, address: 01, and set data: 01.
2) Select page: 0, address: 10, and set data: 00.
3) Select page: A, address: 10, set data: 02, and press the
PAUSE button of the adjustment remote commander.
Exiting the forced PLAY mode
1) Select page: 0, address: 01, and set data: 01.
2) Select page: 0, address: 10, and set data: 00.
3) Select page: A, address: 10, set data: 00, and press the
PAUSE button of the adjustment remote commander.
4) Select page: 0, address: 01, and set data: 00.
AUDIO/
VIDEO jack
CPC-8 jig
(J-6082-388-A)
2
8
A
A
A
1
4
3
5
7
A
A
6
3
1
2
D
5
1
2
3
4
D
1
2
D
B
A
1
3
2
4
8
5
6
7
q;
9
B
C
A
5
4
3
2
7
6
D
B
A
4
6
1
a
2
3
5
1
2
3
B
D
A
A
7
6
4
D
D
1
3
5
7
2
4
6
D
1
2
3
5
6
4
7
8
9
1
2-5
2-6
2. DISASSEMBLY
2. DISASSEMBLY
2-7
2. DISASSEMBLY
2. DISASSEMBLY
DCR-DVD403/DVD403E/DVD803/DVD803E
2-3. CIRCUIT BOARDS LOCATION
NAME
FUNCTION
AV MULTI CONN., SIRCS
CCD IMAGER, TG, PITCH/YAW SENSOR AMP
FUNCTION KEY, RELAY
EJECT
PANEL REVERSE
NIGHTSHOT, FLASH SW
MIC AMP
BATTERY IN, CHARGE, DC/DC CONVERTER, HI CONTROL, REC/PB RF AMP, DSP, 
SHOCK SENSOR AMP, SDRAM, MECHA CONTROL CPU, 16MBIT FLASH MEMORY,
MECHA DRIVE, CONNECTOR
LCD DRIVER
FLASH DRIVE
FUNCTION KEY
A/D CONVERTER, LENS MOTOR DRIVE, CAMERA PROCESS, SDRAM, CAMERA CONTROL,
VIDEO/AUDIO SIGNAL PROCESSOR, VIDEO & AUDIO I/O, A/D CONV. & D/A CONV.,  
DVD SYSTEM CONTROL, FLASH MEMORY, SDRAM, 16:9 WIDE PROCES,  AUDIO DSP,
MIC AMP, CONNECTOR-1, CONNECTOR-2
EVF DRIVER
AV-094
CD-565
CK-148
FP-132
FP-234
KY-085
MA-439
PD-250
VC-397
ST-118
SW-442
MD-114
VF-168
KY-085
CD-565
MA-439
FP-132
AV-094
CK-148
FP-234
MD-114
PD-250
ST-118
SW-442
VC-397
VF-168
2-8E
2. DISASSEMBLY
2. DISASSEMBLY
DCR-DVD403/DVD403E/DVD803/DVD803E
2-4. FLEXIBLE BOARDS LOCATION
The flexible boards contained in the mechanism deck, lens block and strobo flash unit (ST13450) are not shown.
FP-135
CONTROL SWITCH BLOCK (PS13300)
STROBO FLASH UNIT 
(ST13450)
CONTROL KEY BLOCK (SB9000)
FP-136
FP-129
FP-128
FP-126
FP-232
FP-131
FP-146
FP-211
FP-228
FP-130
FP-133
Ver 1.1  2005. 05
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