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Model
AVD-K600P
Pages
85
Size
9.16 MB
Type
PDF
Document
Service Manual
Brand
Device
DVD
File
avd-k600p.pdf
Date

Sony AVD-K600P Service Manual ▷ View online

41
AVD-K600P
Purpose: To obtain compatibility with the other VCR(VCP) Models.
5-2. Confirm that the tape passes smoothly
between the Take-up Guide and Pinch
Roller(using a mirror or the naked eye).
1) After completing Step 5-1.(Preliminary Adjustment), check
that the tape passes around the Take-up Guide and Pinch
Roller without folding or curling at the top or bottom.
(1) If folding or curling is observed at the bottom of the
Take-up Guide then slowly turn the Tilt Adjustment
Screw(C) in the clockwise direction.
(2) If folding or curling is observed at the top of it then
slowly turn the Tilt Adjustment Screw(C) in the
counterclockwise direction.
NOTE:
Check the RF envelope after adjusting the A/C Head, if the
RF waveform differs from Fig. C-5-4, performs Precise
Adjustment to flat the RF waveform.
Test Equipment/ Fixture
• Oscilloscope
• Alignment Tape(SP)
• Screw Driver(+) Type 5mm
Connection Point
• Audio output jack
Test Conditions
(Mechanism Condition)
• Play an Alignment Tape
1kHz, 7kHz Sections
Adjustment Point
• Azimuth Adjustment Screw(A)
• Height Adjustment Screw(B)
1) Connect the probe of the oscilloscope to Audio Output
Jack.
2) Alternately adjust the Azimuth Adjustment Screw(A) and
the Tilt Adjustment Screw(C) for maximum output of the
1kHz and 7kHz segments, while maintaining the flattest
envelope differential between the two frequencies.
Adjustment Procedure
5-3. Precise Adjustment (Azimuth adjustment)
6. X-Value Adjustment
Fig. C-5-4
1kHz
• Oscilloscope
• Alignment Tape(SP only)
• Screw Driver(+) Type 5mm
• CH-1: PB RF Envelope
• CH-2: NTSC: SW 30Hz
PAL: SW 25Hz
• Head Switching Output
Test Point
• RF Envelope Output Test
Point
Test Conditions
(Mechanism Condition)
• Play an Alignment Tape
Adjustment Point
Connection Point
Test Equipment/ Fixture
Adjustment Procedure
1) Release the Automatic Tracking to run long enough for
tracking to complete it’s cycle.
2) Loosen the Fixed Mounting Screw and move the Base
Assembly A/C Head in the direction as shown in the dia-
gram to find the center of the peak that allows for the max-
imum waveform envelope.
This method should allow the 31
µ
m Head to be centrally
located over the 58
µ
m tape track.
3) Tighten the Base Assembly A/C Head mounting Screw.
7kHz
A:Maximum
B:Maximum
Left
Right
Groove at the
Base A/C
Height Adjustment Screw(B)
Tilt Adjustment Screw(C)
Azimuth Adjustment
Screw(A)
X-Value Adjustment Hole
Fixed Screw
RF ENVELOPE OUTPUT TEST POINT
OSCILLOSCOPE
HEAD SWITCHING OUTPUT TEST POINT
Connection Diagram
Adjustment Diagram
CH-1 CH-2
42
AVD-K600P
Purpose: To correct for shift in the Roller Guide and X value after replacing the Drum.
8-2. Checking for tape curling or jamming
Test Equipment/ Fixture
• T-160 Tape
• T-120 Tape
Specification
• Be sure there is no tape jamming or curling at
the begining, middle or end of the tape.
VCR(VCP) State
• Run the CUE, REV, Play mode at the
beginning and the end of the tape.
Test Conditions (Mechanism Condition)
1) Confirm that the tape runs smoothly around the roller
guides, Drum and A/C Head Assemblies while abruptly
changing operating modes from Play to CUE or REV.
This is to be checked at the begining, middle and end
sections of the tape.
2) Confirm that the tape passes over the A/C Head
Assembly as indicated by proper audio reproduction and
proper tape counter performance.
Checking Procedure
7. Adjustment after Replacing Drum Assembly (Video Heads)
Test Equipment/ Fixture
• Oscilloscope
• Alignment Tapes
• Blank Tape
• Post Height Adjusting Driver
• Screw Driver(+) Type 5mm
Connection Point
• CH-1: PB RF Envelope
• CH-2: NTSC: SW 30Hz
PAL: SW 25Hz
• Head Switching Output
Test Point
• RF Envelope Output Test Point
Test Conditions
(Mechanism Condition)
• Play the Blank Tape
• Play an Alignment Tape
Adjustment Points
• Guide Roller Precise
Adjustment
• Switching Point
• Tracking Preset
• X-Value
Checking/Adjustment Procedure
Play a blank tape and check for tape curling or creasing around
the Roller Guide. If there is a problem then follow the procedure
4. "Guide Roller Height" and 5. "Audio Control(A/C) Head
Adjustment".
RF ENVELOPE OUTPUT TEST POINT
OSCILLOSCOPE
HEAD SWITCHING OUTPUT TEST
POINT
Connection Diagram
Waveform
V1/V MAX 
0.7
V2/V MAX 
0.8
RF ENVELOPE OUTPUT 
Fig. C-7
8. Check the Tape Travel after Reassembling Deck Assembly.
8-1. Checking Audio and RF Locking Time during playback and after CUE or REV (FF/REW)
Test Equipment/ Fixture
• Oscilloscope
• Alignment Tapes(with 6H
3KHz Color Bar Signal)
• Stop Watch
Specification
• RF Locking Time: Less than 5
sec.
• Audio Locking Time:Less than 
10sec
Test Equipment
Connection Points
• CH-1: PB RF Envelope
• CH-2: Audio Output
• RF Envelope Output Point
• Audio Output Jack
Test Conditions
(Mechanism Condition)
• Play an Alignment Tape
(with 6H 3kHz Color Bar 
Signal)
Checking Procedure
Play an Alignment Tape then change the operating mode to
CUE or REV and confirm if the unit meets the above listed
specifications.
NOTES:
1) CUE is the forward search mode (FF)
2) REV is the backward search mode (REW)
3) Refer to the Play mede
V1
V
V2
CH1 CH2
Connection Points
≤≤
43
AVD-K600P
4-2. MAINTENANCE/INSPECTION PROCEDURE
(3) F/E Head
(5) Drum Assembly
(Video Head)
(4) Base
Assembly P2
(2) Tension Post
(1) Supply Reel
(6) Base Assembly P3
1. Check before starting repairs
The following faults can be remedied by cleaning and oil-
ing. Check the needed lubrication and the conditions of
cleanliness in the unit.
Check with the customer to find out how often the unit is
used, and then determine that the unit is ready for inspec-
tion and maintenance. Check the following parts.
Phenomenon
Inspection
Replace-
ment
Color beats
Dirt on Full-Erase Head
a
Poor S/N, no color
Dirt on Video Head
Vertical or
Horizontal jitter
Dirt on Audio/Control Head
Dirt on Pinch Roller
NOTE
If locations marked with 
a
do not operate normally after
cleaning, check for wear and replace.
See the EXPLODED VIEWS at the end of this manual as
well as the above illustrations and see the Greasing (Page
45, 46) for the sections to be lubricated and greased.
a
a
a
a
Dirt on Video Head
Dirt on tape transport system
Low volume,
Sound distorted
Tape does not run.
Tape is slack
a
In Review and
Unloading (off mode),
the tape is rolled up
loosely.
Clutch Assembly D35
torque reduced
Cleaning Drum and
transport system
Fig. C-9-3
(7) A/C Head
(8) P4 Post
(10) Pinch Roller
(11) Take-up Guide Post
(9) Capstan Shaft
(12) Take-up Reel
* No. (1)~(12) Indicates the Tape Path to be traveled from Supply Reel to Take-up Reel.
Fig. C-9-1 Top View
Fig. C-9-2 Bottom View
F/E Head
Video Head
A/C Head
Pinch Roller
Belt Capston
Clutch
Assembly D35
Fig. C-9-3 Tape Transport System
44
AVD-K600P
2. Required Maintenance
The recording density of a VCR(VCP) is much higher than
that of an audio tape recorder. VCR(VCP) components must
be very precise, at tolerances of 1/1000mm, to ensure com-
patibility with the other VCRs. If any of these components are
worn or dirty, the symptoms will be the same as if the part is
defective. To ensure a good picture, periodic inspection and
maintenance, including replacement of worn out parts and
lubrication, is necessary.
3. Scheduled Maintenance
Schedules for maintenance and inspection are not fixed
because they vary greatly according to the way in which the
customer uses the VCR(VCP), and the environment in which
the VCR(VCP) is used.
But, in general home use, a good picture will be maintained
if inspection and maintenance is made every 1,000 hours.
The table below shows the relation between time used and
inspection period.
Table 1
4. Supplies Required for Inspection and
Maintence
(1) Grease : Kanto G-311G (Blue) or equivalent
(2) Isopropyl Alcohol or equivalent
(3) Cleaning Patches
(4) Grease : Kanto G-381(Yellow) 
5. Maintenance Procedure
5-1) Cleaning
(1) Cleaning video head
First use a cleaning tape. If the dirt on the head is too
stubborn to remove by tape, use the cleaning patch. Coat
the cleaning patch with Isopropyl Alcohol. Touch the
cleaning patch to the head tip and gently turn the
head(rotating cylinder) right and left.
(Do not move the cleaning patch vertically. Make sure
that only the buckskin on the cleaning patch comes into
contact with the head. Otherwise, the head may be dam-
aged.)
Thoroughly dry the head. Then run the test tape. If lso-
propyl Alcohol remains on the video head, the tape may
be damaged when it comes into contact with the head
surface.
(2) Clean the tape transport system and drive system, etc, by
wiping with a cleaning patch wetted with Isopropyl
Alcohol.
NOTES:
1
It is the tape transport system which comes into contact
with the running tape. The drive system consists of those
parts which moves the tape.
2
Make sure that during cleaning you do not touch the tape
transport system with excessive force that would cause
deformation or damage to the system.
About 1
year
One hour
Two hours
Three hours
When
inspection is
necessary
Average
hours used
per day
About 18
months
About 3
years
Fig. C-9-4
Drum
(Rotating Cylinder)
Head Tip
Coat With Isopropyl Alcohol
Touch this section of cleaning
patch to the head tip and gently
turn the Drum (Rotating Cylinder)
Cleaning Patch
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