DOWNLOAD Sony XS-AW81P5 Service Manual ↓ Size: 836.89 KB | Pages: 17 in PDF or view online for FREE

Model
XS-AW81P5
Pages
17
Size
836.89 KB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xs-aw81p5.pdf
Date

Sony XS-AW81P5 Service Manual ▷ View online

13
XS-AW81P5
SECTION  4
EXPLODED  VIEW
1
X-2022-059-1 PROTECTOR ASSY
2
3-252-417-21 SCREW, SPECIAL
3
2-067-587-01 SCREW (+P) TYPE (1), TAPPING
4
2-067-156-01 COVER, DUCT
5
2-067-148-01 PANEL, SIDE
6
2-067-586-01 SCREW (+B 4X14)
7
A-1062-146-A AMP BOARD COMPLETE
8
2-067-587-11 SCREW (+P) TYPE (1), TAPPING
* 9
3-044-875-01 HEAT SINK, SUB
* 10
3-044-876-01 HEAT SINK, SPACER
* 11
3-044-877-01 HOLDER, LED
* 12
4-042-408-02 PIN (45), WIRE
13
A-1062-148-A REMOTE CONTROL ASSY
14
2-067-150-01 CUSHION
15
3-225-184-01 SCREW (+PS. TT. 3X6)
16
3-225-183-01 SCREW (+PSW. TT. 3XL)
17
1-533-226-11 HOLDER, FUSE (BLADE)
CNP802 1-792-516-11 CORD (WITH CONNECTOR) (POWER)
F901
1-532-732-11 FUSE (BLADE TYPE) (AUTO FUSE) (20A/32V)
SP101
1-825-728-11 SPEAKER (20cm)
#1
7-682-250-04 SCREW +K 3X12
#3
7-685-104-19 SCREW +P 2X6 TYPE2 NON-SLIT
#5
7-685-646-79 SCREW +BVTP 3X8 TYPE2 IT-3
#6
7-685-159-29 SCREW +P 4X6 TYPE2 SLIT
#8
7-682-262-04 SCREW +K 4X10
#1
#8
#8
#8
#8
#1
SP101
not supplied
not supplied
#1
#1
#3
#6
CNP802
#5
#6
7
9
9
12
15
10
10
13
14
11
16
12
6
5
4
8
1
2
1
3
not
supplied
F901
not supplied
not supplied
AMP board
not supplied
15
16
17
Items marked “*” are not stocked since they
are seldom required for routine service. Some
delay should be anticipated when ordering
these items.
The mechanical parts with no reference
number in the exploded views are not supplied.
Accessories are given in the last of the
electrical parts list.
NOTE:
-XX and -X mean standardized parts, so they
may have some difference from the original
one.
Color Indication of Appearance Parts
Example:
KNOB, BALANCE (WHITE) . . . (RED)
Parts Color
Cabinet's Color
Ref. No.
Part No.
Description
Remark
Ref. No.
Part No.
Description
Remark
14
XS-AW81P5
SECTION  5
ELECTRICAL  PARTS  LIST
Ref. No.
Part No.
Description
Remark
Ref. No.
Part No.
Description
Remark
A-1062-146-A AMP BOARD, COMPLETE
********************
1-533-226-11 HOLDER, FUSE (BLADE)
*
3-044-875-01 HEAT SINK, SUB
*
3-044-876-01 HEAT SINK, SPACER
*
3-044-877-01 HOLDER, LED
3-225-183-01 SCREW (+PSW. TT. 3XL)
3-225-184-01 SCREW (+PS. TT. 3X6)
*
4-042-408-02 PIN (45), WIRE
7-685-104-19 SCREW +P 2X6 TYPE2 NON-SLIT
7-685-646-79 SCREW +P 3X8 TYPE2 IT-3
7-685-159-29 SCREW +P 4X8 TYPE2 SLIT
< CAPACITOR >
C101
1-126-024-11 ELECT
220uF
20%
25V
C102
1-126-047-11 ELECT
4.7uF
20%
50V
C103
1-126-047-11 ELECT
4.7uF
20%
50V
C104
1-164-222-11 CERAMIC CHIP
0.22uF
25V
C105
1-164-222-11 CERAMIC CHIP
0.22uF
25V
C106
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C107
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C108
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C109
1-163-239-11 CERAMIC CHIP
33PF
5%
50V
C110
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C111
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C112
1-126-022-11 ELECT
47uF
20%
25V
C113
1-136-165-00 MYLAR
0.1uF
5%
50V
C114
1-136-169-00 MYLAR
0.22uF
5%
50V
C115
1-126-022-11 ELECT
47uF
20%
25V
C116
1-136-165-00 MYLAR
0.1uF
5%
50V
C117
1-136-165-00 MYLAR
0.1uF
5%
50V
C118
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C119
1-126-022-11 ELECT
47uF
20%
25V
C120
1-163-239-11 CERAMIC CHIP
33PF
5%
50V
C121
1-136-165-00 MYLAR
0.1uF
5%
50V
C122
1-164-004-11 CERAMIC CHIP
0.1uF
10%
25V
C123
1-137-372-11 MYLAR
0.022uF
5%
50V
C124
1-137-374-11 MYLAR
0.047uF
5%
50V
C201
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C204
1-164-222-11 CERAMIC CHIP
0.22uF
25V
C205
1-164-222-11 CERAMIC CHIP
0.22uF
25V
C206
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C207
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C801
1-163-021-11 CERAMIC CHIP
0.01uF
10%
50V
C802
1-126-033-11 ELECT
22uF
20%
35V
C804
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C805
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C806
1-126-022-11 ELECT
47uF
20%
25V
C901
1-165-319-11 CERAMIC CHIP
0.1uF
50V
C902
1-165-319-11 CERAMIC CHIP
0.1uF
50V
C903
1-107-715-11 ELECT
22uF
20%
50V
C904
1-130-471-00 MYLAR
0.001uF
5%
50V
C905
1-126-022-11 ELECT
47uF
20%
25V
C906
1-126-033-11 ELECT
22uF
20%
35V
C907
1-126-023-11 ELECT
100uF
20%
25V
C908
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C911
1-126-768-11 ELECT
2200uF
20%
16V
C912
1-126-768-11 ELECT
2200uF
20%
16V
C913
1-163-021-11 CERAMIC CHIP
0.01uF
10%
50V
C916
1-127-751-11 ELECT
3300uF
20%
50V
C917
1-127-751-11 ELECT
3300uF
20%
50V
C920
1-126-044-11 ELECT
1uF
20%
50V
C921
1-126-044-11 ELECT
1uF
20%
50V
C922
1-126-023-11 ELECT
100uF
20%
25V
C923
1-126-023-11 ELECT
100uF
20%
25V
C924
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C925
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C926
1-126-033-11 ELECT
22uF
20%
35V
C927
1-163-133-00 CERAMIC CHIP
470PF
5%
50V
C928
1-126-012-11 ELECT
470uF
20%
16V
< JACK/CONNECTOR >
CNJ801 1-794-265-11 JACK BLOCK, PIN 2P (INPUT)
CNJ802 1-794-264-11 CONNECTOR 11P
< CONNECTOR >
* CNP101 1-535-419-00 TAB, FASTEN (PCB)
* CNP102 1-535-419-00 TAB, FASTEN (PCB)
< DIODE >
D101
8-719-801-78 DIODE   1SS184
D102
8-719-801-78 DIODE   1SS184
D103
8-719-801-78 DIODE   1SS184
D801
8-719-025-34 DIODE   02CZ6.8-TE85L
D802
8-719-801-78 DIODE   1SS184
D903
8-719-025-34 DIODE   02CZ6.8-TE85L
NOTE:
• Due to standardization, replacements in the
parts list may be different from the parts
specified in the diagrams or the components
used on the set.
• -XX and -X mean standardized parts, so they
may have some difference from the original
one.
• RESISTORS
All resistors are in ohms.
METAL: Metal-film resistor.
METAL OXIDE: Metal oxide-film resistor.
F: nonflammable
• Items marked “*” are not stocked since they
are seldom required for routine service.
Some delay should be anticipated when
ordering these items.
• SEMICONDUCTORS
In each case, u: 
µ, for example:
uA... : 
µA...
uPA... : 
µPA...
uPB... : 
µPB...
uPC... : 
µPC...
uPD... : 
µPD...
• CAPACITORS
uF: 
µF
• COILS
uH: 
µH
When indicating parts by reference
number, please include the board.
AMP
Ref. No.
Part No.
Description
Remark
Ref. No.
Part No.
Description
Remark
15
XS-AW81P5
D904
8-719-025-50 DIODE   02CZ16-TE85L
D907
6-500-209-01 DIODE   FCH08A15
D908
6-500-210-01 DIODE   FRH08A15
D910
8-719-801-78 DIODE   1SS184
D911
8-719-025-49 DIODE   02CZ15-TE85L
D912
8-719-025-49 DIODE   02CZ15-TE85L
D913
8-719-982-26 DIODE   MTZJ-33B
D914
8-719-982-26 DIODE   MTZJ-33B
< IC/PHOTO COUPLER >
IC801
8-759-924-46 IC   BA4560F
IC802
8-759-924-46 IC   BA4560F
IC803
8-759-924-46 IC   BA4560F
IC901
8-759-144-88 IC   uPC494GS
IC902
8-749-923-91 PHOTO COUPLER   PS2501L-1
IC903
8-749-923-91 PHOTO COUPLER   PS2501L-1
< SHORT >
JR1
1-216-296-00 SHORT CHIP
0
JR2
1-216-296-00 SHORT CHIP
0
JR3
1-216-296-00 SHORT CHIP
0
JR4
1-216-296-00 SHORT CHIP
0
JR5
1-216-296-00 SHORT CHIP
0
< COIL >
L901
1-410-396-71 INDUCTOR
0.45uH
L902
1-410-396-71 INDUCTOR
0.45uH
L903
1-410-396-71 INDUCTOR
0.45uH
L904
1-410-396-71 INDUCTOR
0.45uH
< LED >
LD901
8-719-076-62 LED   GL5ED60 (POWER/PROTECTOR)
< TRANSISTOR >
Q101
8-729-203-48 TRANSISTOR
2SC3327-A
Q102
8-729-014-86 TRANSISTOR
2SC4207-YGRTE85L
Q103
8-729-232-66 TRANSISTOR
2SA1618Y
Q104
8-729-232-32 TRANSISTOR
2SA965
Q105
8-729-020-80 TRANSISTOR
2SC2235-O/Y (TPE6)
Q106
8-729-902-11 TRANSISTOR
2SC2021-Q
Q107
8-729-026-49 TRANSISTOR
2SA1037AK-T146-QR
Q108
8-729-207-82 TRANSISTOR
2SC3421-Y
Q109
8-729-207-89 TRANSISTOR
2SA1358-Y
Q110
8-729-024-80 TRANSISTOR
2SC5100-Y
Q111
8-729-024-77 TRANSISTOR
2SA1908-Y
Q801
8-729-026-49 TRANSISTOR
2SA1037AK-T146-QR
Q802
8-729-120-28 TRANSISTOR
2SC1623-L5L6
Q803
8-729-120-28 TRANSISTOR
2SC1623-L5L6
Q804
8-729-026-49 TRANSISTOR
2SA1037AK-T146-QR
Q805
8-729-120-28 TRANSISTOR
2SC1623-L5L6
Q901
8-729-120-28 TRANSISTOR
2SC1623-L5L6
Q902
8-729-120-28 TRANSISTOR
2SC1623-L5L6
Q903
8-729-048-66 TRANSISTOR
2SB1238-PQR-TV2
Q904
8-729-120-28 TRANSISTOR
2SC1623-L5L6
Q905
8-729-027-23 TRANSISTOR
DTA114EKA-T146
Q906
8-729-120-28 TRANSISTOR
2SC1623-L5L6
Q907
8-729-120-28 TRANSISTOR
2SC1623-L5L6
Q908
6-550-341-01 TRANSISTOR
FKV550N
Q909
6-550-341-01 TRANSISTOR
FKV550N
Q910
8-729-207-82 TRANSISTOR
2SC3421-Y
Q911
8-729-207-89 TRANSISTOR
2SA1358-Y
Q912
8-729-120-28 TRANSISTOR
2SC1623-L5L6
Q913
8-729-120-28 TRANSISTOR
2SC1623-L5L6
Q914
8-729-026-49 TRANSISTOR
2SA1037AK-T146-QR
< RESISTOR >
R101
1-216-210-00 RES-CHIP
3.3K
2%
1/8W
R102
1-208-518-61 RES-CHIP
22K
2%
1/10W
R103
1-208-518-61 RES-CHIP
22K
2%
1/10W
R104
1-208-821-11 METAL CHIP
43K
0.5%
1/10W
R105
1-208-821-11 METAL CHIP
43K
0.5%
1/10W
R106
1-208-800-11 METAL CHIP
5.6K
0.5%
1/10W
R107
1-216-659-11 METAL CHIP
2.2K
0.5%
1/10W
R108
1-208-800-11 METAL CHIP
5.6K
0.5%
1/10W
R109
1-216-631-11 METAL CHIP
150
0.5%
1/10W
R110
1-216-655-11 METAL CHIP
1.5K
0.5%
1/10W
R111
1-216-663-11 METAL CHIP
3.3K
0.5%
1/10W
R112
1-216-667-11 METAL CHIP
4.7K
0.5%
1/10W
R113
1-208-806-11 METAL CHIP
10K
0.5%
1/10W
R114
1-208-806-11 METAL CHIP
10K
0.5%
1/10W
R115
1-216-659-11 METAL CHIP
2.2K
0.5%
1/10W
R116
1-216-687-11 METAL CHIP
33K
0.5%
1/10W
R117
1-216-687-11 METAL CHIP
33K
0.5%
1/10W
R118
1-216-651-11 METAL CHIP
1K
0.5%
1/10W
R119
1-216-655-11 METAL CHIP
1.5K
0.5%
1/10W
R120
1-208-510-61 RES-CHIP
10K
2%
1/8W
R121
1-216-663-11 METAL CHIP
3.3K
0.5%
1/10W
R122
1-216-238-91 RES-CHIP
47K
5%
1/8W
R123
1-216-655-11 METAL CHIP
1.5K
0.5%
1/10W
R124
1-216-655-11 METAL CHIP
1.5K
0.5%
1/10W
R125
1-216-655-11 METAL CHIP
1.5K
0.5%
1/10W
R126
1-216-655-11 METAL CHIP
1.5K
0.5%
1/10W
R127
1-216-089-11 RES-CHIP
47K
5%
1/10W
R128
1-216-659-11 METAL CHIP
2.2K
0.5%
1/10W
R129
1-216-230-00 RES-CHIP
22K
2%
1/8W
R130
1-216-699-11 METAL CHIP
100K
0.5%
1/10W
R131
1-216-699-11 METAL CHIP
100K
0.5%
1/10W
R132
1-208-365-61 RES-CHIP
100
2%
1/10W
R133
1-208-365-61 RES-CHIP
100
2%
1/10W
R134
1-208-435-61 RES-CHIP
820
2%
1/10W
R135
1-208-423-61 RES-CHIP
270
2%
1/10W
R136
1-216-671-11 METAL CHIP
6.8K
0.5%
1/10W
R137
1-216-182-00 RES-CHIP
220
2%
1/8W
R138
1-216-134-00 RES-CHIP
2.2
5%
1/8W
R139
1-216-134-00 RES-CHIP
2.2
5%
1/8W
R140
1-205-991-11 METAL
0.1
10%
5W
R141
1-216-134-00 RES-CHIP
2.2
5%
1/8W
R201
1-208-782-11 METAL CHIP
1K
0.5%
1/10W
R202
1-208-518-61 RES-CHIP
22K
2%
1/10W
R203
1-208-518-61 RES-CHIP
22K
2%
1/10W
R204
1-208-821-11 METAL CHIP
43K
0.5%
1/10W
R205
1-208-821-11 METAL CHIP
43K
0.5%
1/10W
R207
1-216-659-11 METAL CHIP
2.2K
0.5%
1/10W
R802
1-208-558-61 RES-CHIP
1M
2%
1/10W
R803
1-216-647-11 METAL CHIP
680
0.5%
1/10W
R804
1-208-510-61 RES-CHIP
10K
2%
1/8W
AMP
Ref. No.
Part No.
Description
Remark
Ref. No.
Part No.
Description
Remark
16
XS-AW81P5
R805
1-208-827-11 METAL CHIP
75K
0.5%
1/10W
R806
1-216-687-11 METAL CHIP
33K
0.5%
1/10W
R807
1-216-206-00 RES-CHIP
2.2K
2%
1/8W
R810
1-208-806-11 METAL CHIP
10K
0.5%
1/10W
R811
1-208-806-11 METAL CHIP
10K
0.5%
1/10W
R812
1-208-806-11 METAL CHIP
10K
0.5%
1/10W
R813
1-208-806-11 METAL CHIP
10K
0.5%
1/10W
R814
1-208-558-61 RES-CHIP
1M
2%
1/10W
R815
1-208-550-61 RES-CHIP
470K
2%
1/10W
R901
1-216-210-00 RES-CHIP
3.3K
2%
1/8W
R902
1-208-782-11 METAL CHIP
1K
0.5%
1/10W
R903
1-208-806-11 METAL CHIP
10K
0.5%
1/10W
R904
1-216-073-00 RES-CHIP
10K
5%
1/10W
R905
1-216-662-11 METAL CHIP
3K
0.5%
1/10W
R906
1-216-657-11 METAL CHIP
1.8K
0.5%
1/10W
R908
1-216-635-11 METAL CHIP
220
0.5%
1/10W
R909
1-208-806-11 METAL CHIP
10K
0.5%
1/10W
R910
1-216-069-00 RES-CHIP
6.8K
5%
1/10W
R911
1-216-081-00 RES-CHIP
22K
5%
1/10W
R912
1-216-097-11 RES-CHIP
100K
5%
1/10W
R913
1-208-806-11 METAL CHIP
10K
0.5%
1/10W
R914
1-216-667-11 METAL CHIP
4.7K
0.5%
1/10W
R915
1-216-635-11 METAL CHIP
220
0.5%
1/10W
R916
1-216-210-00 RES-CHIP
3.3K
2%
1/8W
R917
1-216-202-00 RES-CHIP
1.5K
2%
1/8W
R918
1-216-202-00 RES-CHIP
1.5K
2%
1/8W
R919
1-216-210-00 RES-CHIP
3.3K
2%
1/8W
R920
1-216-198-00 RES-CHIP
1K
5%
1/8W
R921
1-216-222-00 RES-CHIP
10K
5%
1/8W
R922
1-216-073-00 RES-CHIP
10K
5%
1/10W
R923
1-216-190-00 RES-CHIP
470
2%
1/8W
R924
1-216-190-00 RES-CHIP
470
2%
1/8W
R925
1-216-651-11 METAL CHIP
1K
0.5%
1/10W
R926
1-216-158-00 RES-CHIP
22
5%
1/8W
R927
1-216-651-11 METAL CHIP
1K
0.5%
1/10W
R928
1-216-134-00 RES-CHIP
2.2
5%
1/8W
R929
1-216-651-11 METAL CHIP
1K
0.5%
1/10W
R930
1-216-158-00 RES-CHIP
22
5%
1/8W
R931
1-216-651-11 METAL CHIP
1K
0.5%
1/10W
R932
1-216-134-00 RES-CHIP
2.2
5%
1/8W
R933
1-216-210-00 RES-CHIP
3.3K
2%
1/8W
R934
1-216-210-00 RES-CHIP
3.3K
2%
1/8W
R935
1-208-800-11 METAL CHIP
5.6K
0.5%
1/10W
R936
1-208-806-11 METAL CHIP
10K
0.5%
1/10W
R937
1-216-210-00 RES-CHIP
3.3K
2%
1/8W
R938
1-208-526-61 RES-CHIP
47K
2%
1/10W
R939
1-208-806-11 METAL CHIP
10K
0.5%
1/10W
R940
1-208-806-11 METAL CHIP
10K
0.5%
1/10W
R941
1-216-699-11 METAL CHIP
100K
0.5%
1/10W
R942
1-216-073-00 RES-CHIP
10K
5%
1/10W
< SWITCH >
S801
1-571-427-11 SWITCH, SLIDE (PHASE)
< TRANSFORMER >
T901
1-435-446-12 TRANSFORMER, DC-DC CONVERTER
< THERMISTOR >
TH901
1-804-301-11 THERMISTOR, CHIP
TH902
1-804-301-11 THERMISTOR, CHIP
< VARIABLE RESISTOR >
VR801
1-227-179-11 RES, VAR, CARBON 5K (LEVEL)
VR802
1-227-180-11 RES, VAR CARBON 20K/20K (LPF)
*************************************************************
MISCELLANEOUS
**************
CNP802 1-792-516-11 CORD (WITH CONNECTOR) (POWER)
F901
1-532-732-11 FUSE (BLADE TYPE) (AUTO FUSE) (20A/32V)
SP101
1-825-728-11 SPEAKER (20cm)
*************************************************************
ACCESSORIES
************
A-1062-148-A REMOTE CONTROL ASSY
2-050-355-11 MANUAL, INSTRUCTION
(ENGLISH, FRENCH, SPANISH, SWEDISH)
2-050-355-21 MANUAL, INSTRUCTION
(DUTCH, PORTUGUESE, ITALIAN, POLISH)
2-050-355-31 MANUAL, INSTRUCTION
(GERMAN, RUSSIAN, GREEK)
*************************************************************
PARTS FOR INSTALLATION AND CONNECTIONS
**************************************
501
2-067-149-01 BRACKET
502
2-067-169-01 SCREW, ANNEX
503
2-067-150-01 CUSHION (for REMOTE CONTROL ASSY)
CNP802 1-792-516-11 CORD (WITH CONNECTOR) (POWER)
AMP
501
BRACKET
×
 4
502
ANNEX SCREW
φ
×
 20
×
 8
φ
×
 20
×
 8
φ
×
 12
×
 2
503
CNP802
CUSHION
(for REMOTE CONTROL ASSY)
×
 1
CORD
(WITH CONNECTOR)
(POWER)
×
 1
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