DOWNLOAD Sony XR-C540RDS Service Manual ↓ Size: 5.13 MB | Pages: 47 in PDF or view online for FREE

Model
XR-C540RDS
Pages
47
Size
5.13 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xr-c540rds.pdf
Date

Sony XR-C540RDS Service Manual ▷ View online

XR-C540RDS
5
5
2-4.
SCHEMATIC  DIAGRAM  – MAIN Board (2/3) –
R303
R355
R501
D350
R407
R518
JC58
JC74
JC56
C304
C303
C301
C401
C402
C403
R305
C302
C350
C404
R403
R549
R551
R548
R354
C354
C356
R352
R307
JC17
R308
C310
JC18
C309
C305
R408
JC76
IC360
C362
C363
C365
CN352
D361
C366
Q362
R361
JC75
JC36
R362
R363
C367
D362
R365
R364
Q365
Q364
C408
C504
C503
R511
R509
JC54
R508
R507
C501
C502
R546
R521
R545
R522
R523
R524
R525
R526
R510
D504
D506
C505
C405
R353
C353
C351
C357
C409
R516
R517
R515
R540
R539
JC81
L501
C308
C410
Q361
M901
R506
C507
X501
R505
X502
CN351
R351
C306
TP
R552
RV301
JC15
JC16
TP
C406
R405
RV401
TP
JC77
JC52
R512
JC22
JC70
JC24
R514
R537
R536
R538
JC55
R513
R534
R532
15k
22
100k
MA111
2.2k
100k
0
0
0
0.01
330p
1000p
1000p
330p
330p
330k
330p
22
16V
0.01
15k
10k
10k
10k
15k
0.01
0.1
220k
2.2k
0
10k
2200p
0
1000p
0.22
10k
0
MM1322XFBE
0.1
0.1
10
16V
13P
MA8100-L
10
16V
XN1A312
1k
0
0
4.7
4.7
220
16V
1SS119
4.7k
10k
DTC114EKA
2SB1132-R
1
50V
22p
18p
100k
1k
0
2.2k
1k
100
10V
1
100k
100k
100k
100k
100k
100k
100k
100k
100k
MA152WA
1SS119
0.1
0.22
4.7k
0.47
50V
100p
100
10V
1000p
1k
1k
1k
100k
10k
0
1
50V
2200p
2SD1802FAST
(CAPSTAN/REEL)
330k
0.1
8MHz
1k
32.768kHz
7P
18k
0.1
(DOLBY R)
10k
1k
0
0
(DOLBY L)
0.1
330k
1k
(GND)
0
0
100k
0
0
0
1k
100k
100k
100k
0
100k
100k
100k
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
ON1
ON4
CPU1
CPU2
CPU3
MODE1
MD8
MD7
MD6
MD8
RDS1
CPU4
CPU6
CPU7
ON3
PLL1
MD10
MD11
MD12
MD13
ON5
M
O
D
E
2
M
D
6
M
D
7
M
D
5
M
D
4
M
D
3
M
D
9
P
L
L
2
P
L
L
3
P
L
L
4
MD4
MD5
LCD1
LCD2
LCD3
LCD4
M
D
1
ON2
MD16
MD3
MD1
M
D
1
6
MD14
AD0
AD1
RDS2
DBB
DBB
DS
DS
KS
KS
MD9
MD14
MD10
MD11
MD13
MD12
DATA
CE
CLK
P
W
IL
L
T
U
1
TU3
T
U
2
TU6
R
E
S
E
T
B
U
S
O
N
1
2
3
4
5
6
7
1
2
3
4
5
6
7
UNISO
UNISI
UNICLK
R-L(CH)
R-R(CH)
F-R(CH)
GND
F-L(CH)
R(CH)-COM
L(CH)-COM
C-MOTOR
GND
LM+
LM-
POS2
POS1
POS3
GND
POS4
AUTO.MTL
REEL1
REEL2
+B(8.5V)
GND
OUT1
VS
OUT2
LOADING/TAPE
OPERATION MOTOR DRIVE
Q364,365
CAPSTAN/REEL
MOTOR DRIVE
REGULATOR
(TAPE ON)
Q362
REGULATOR CONTROL
SWITCH
TAKE-UP/SUPPLY
REEL SENSOR
LOADING/TAPE
OPERATION
OPERATION
(METAL DET)
(TAPE DET)
ROTARY
SLIDE
SWITCH
MECHANISM BLOCK
L
R
L
R
FWD
REV
HP901
(PLAYBACK)
TAPE
-1
-2
(AEP,UK)
(German)
10
µ
H
IC351
CXA2510AQ
TAPE EQUALYZER AMP/
DOLBY NR AMP
GND
IN2
VCC
IN1
IC501
MN1886426S4H
SYSTEM CONTROLLER
(Page 4)
(Page 6)
XR-C540RDS
6
6
2-5.
SCHEMATIC  DIAGRAM  – MAIN Board (3/3) –
R616
D703
R705
R706
R707
C703
D704
JC71
JC73
JC80
R619
R618
D
6
2
1
C607
R617
R606
R607
D607
D606
D623
C612
R604
R603
Q610
JC32
C606
C617
C605
JC78
JC65
R602
R608
JC37
D624
C603
R610
Q608
Q606
IC601
D701
D605
C610
Q609
R601
JC53
R704
C702
D705
D706
IC701
C704
R708
Q701
R620
CN701
J501
D
6
2
2
C609
JC79
JC33
JC34
JC35
C701
S601
IC571
0
MA8062-H
10k
100
100
0.022
MA8062-M
0
0
0
10k
10k
1
S
R
1
3
9
10
16V
100
2.2k
10k
MA152WK
MA8068-H
1SR139
1
47k
47k
2SC2412K-QR
0
10
16V
10
16V
10
16V
0
0
100k
100k
0
MA111
0.1F
5.5V
10k
DTA114EKA
DTA114EKA
BA3918-V2
MA8180-M
MA8056-M
22
16V
2SD1802FAST
2.2k
0
100k
0.1
MA8062-M
MA8062-M
BA8270F
0.1
47
DTC114EKA
100
1
S
R
1
3
9
47
16V
0
0
0
0
0.022
XC61AN4002PR
B
1
B
2
B
3
B
4
B
5
B
6
B
7
B
8
B
1
0
B1
1
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
B
1
2
B
1
3
ON3
MODE1
MODE2
CPU3
CPU4
CPU1
CPU2
UNICLK
UNISI
UNISO
BUSON
RESET
CPU6
REGULATOR
BUS INTERFACE
(FOR SONY BUS)
RESET SIGNAL
GENERATOR
B+ SWITCH
B+ SWITCH
ACCESSORY CHECK
Q610
Q609
REGULATOR(FOR TUNER)
BATTERY
CHECK
MODE2
MODE1
STB
BU+B
AMP+B
VCC
ANT+B
COM8V
AM8V
FM8V
GND
NC
BUS CONTROL IN
(FOR SONY BUS)
(CHASSIS)
BUS.ON
B.DATA
B.CLK
+BATT
RESET
(FRONT VIEW)
REMOTE IN
RESET
O
I
G
(Page 4)
(Page 5)
7
XR-C540RDS
Ref. No.
Part No.
Description
Remark
Ref. No.
Part No.
Description
Remark
MAIN
*
A-3309-819-A MAIN  BOARD, COMPLETE (German)
*
A-3309-820-A MAIN  BOARD, COMPLETE (AEP, UK)
*********************
*
3-009-293-01 HEAT SINK
*
3-009-307-01 BRACKET (IC)
*
3-012-105-01 BRACKET (HS)
7-685-793-09 SCREW +PTT 2.6X8 (S)
< CAPACITOR >
C1
1-163-235-11 CERAMIC CHIP
22PF
5%
50V
C2
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C3
1-124-233-11 ELECT
10uF
20%
16V
C4
1-124-233-11 ELECT
10uF
20%
16V
C5
1-124-233-11 ELECT
10uF
20%
16V
C6
1-163-021-11 CERAMIC CHIP
0.01uF
50V
C9
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C11
1-163-251-11 CERAMIC CHIP
100PF
5%
50V
C12
1-107-823-11 CERAMIC CHIP
0.47uF
10%
16V
C13
1-163-037-11 CERAMIC CHIP
0.022uF
10%
50V
C14
1-164-161-11 CERAMIC CHIP
2200PF
5%
100V
C15
1-124-584-00 ELECT
100uF
20%
10V
C16
1-163-809-11 CERAMIC CHIP
0.047uF
10%
25V
C17
1-124-463-00 ELECT
0.1uF
20%
50V
C18
1-163-021-11 CERAMIC CHIP
0.01uF
50V
C19
1-163-251-11 CERAMIC CHIP
100PF
5%
50V
C20
1-163-251-11 CERAMIC CHIP
100PF
5%
50V
C21
1-163-251-11 CERAMIC CHIP
100PF
5%
50V
C22
1-163-077-00 CERAMIC CHIP
0.1uF
10%
50V
C23
1-126-933-11 ELECT
100uF
20%
16V
C24
1-163-099-00 CERAMIC CHIP
18PF
5%
50V
C25
1-163-099-00 CERAMIC CHIP
18PF
5%
50V
C26
1-163-133-00 CERAMIC CHIP
470PF
5%
50V
C28
1-124-233-11 ELECT
10uF
20%
16V
C29
1-163-021-11 CERAMIC CHIP
0.01uF
50V
C30
1-163-231-11 CERAMIC CHIP
15PF
5%
50V
C31
1-163-229-11 CERAMIC CHIP
12PF
5%
50V
C32
1-126-160-11 ELECT
1uF
20%
50V
C34
1-163-251-11 CERAMIC CHIP
100PF
5%
50V
C35
1-163-021-11 CERAMIC CHIP
0.01uF
50V
C36
1-163-251-11 CERAMIC CHIP
100PF
5%
50V
C101
1-163-037-11 CERAMIC CHIP
0.022uF
10%
25V
C102
1-126-160-11 ELECT
1uF
20%
50V
C103
1-126-160-11 ELECT
1uF
20%
50V
C111
1-126-160-11 ELECT
1uF
20%
50V
C112
1-164-182-11 CERAMIC CHIP
0.0033uF 10%
50V
C113
1-126-160-11 ELECT
1uF
20%
50V
C114
1-163-037-11 CERAMIC CHIP
0.022uF
10%
25V
C115
1-164-492-11 CERAMIC CHIP
0.15uF
10%
16V
C116
1-164-492-11 CERAMIC CHIP
0.15uF
10%
16V
C118
1-124-233-11 ELECT
10uF
20%
16V
C119
1-124-233-11 ELECT
10uF
20%
16V
C120
1-124-233-11 ELECT
10uF
20%
16V
C121
1-124-233-11 ELECT
10uF
20%
16V
C122
1-163-251-11 CERAMIC CHIP
100PF
5%
50V
C123
1-163-251-11 CERAMIC CHIP
100PF
5%
50V
C124
1-126-096-11 ELECT
10uF
20%
35V
C151
1-107-823-11 CERAMIC CHIP
0.47uF
10%
16V
C152
1-163-809-11 CERAMIC CHIP
0.047uF
10%
25V
C153
1-163-037-11 CERAMIC CHIP
0.022uF
10%
25V
C155
1-124-234-00 ELECT
22uF
20%
16V
C157
1-124-584-00 ELECT
100uF
20%
10V
C158
1-163-031-11 CERAMIC CHIP
0.01uF
50V
C201
1-163-037-11 CERAMIC CHIP
0.022uF
10%
25V
C202
1-126-160-11 ELECT
1uF
20%
50V
C203
1-126-160-11 ELECT
1uF
20%
50V
C211
1-126-160-11 ELECT
1uF
20%
50V
C212
1-164-182-11 CERAMIC CHIP
0.0033uF 10%
50V
C213
1-126-160-11 ELECT
1uF
20%
50V
C214
1-163-037-11 CERAMIC CHIP
0.022uF
10%
25V
C215
1-164-492-11 CERAMIC CHIP
0.15uF
10%
16V
C216
1-164-492-11 CERAMIC CHIP
0.15uF
10%
16V
C218
1-124-233-11 ELECT
10uF
20%
16V
C219
1-124-233-11 ELECT
10uF
20%
16V
C220
1-124-233-11 ELECT
10uF
20%
16V
C221
1-124-233-11 ELECT
10uF
20%
16V
C222
1-163-251-11 CERAMIC CHIP
100PF
5%
50V
C223
1-163-251-11 CERAMIC CHIP
100PF
5%
50V
C224
1-126-096-11 ELECT
10uF
20%
35V
C301
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C302
1-163-263-11 CERAMIC CHIP
330PF
5%
50V
C303
1-163-263-11 CERAMIC CHIP
330PF
5%
50V
C304
1-163-021-11 CERAMIC CHIP
0.01uF
50V
C305
1-164-489-11 CERAMIC CHIP
0.22uF
10%
16V
C306
1-164-004-11 CERAMIC CHIP
0.1uF
10%
25V
C308
1-126-160-11 ELECT
1uF
20%
50V
C309
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C310
1-164-161-11 CERAMIC CHIP
0.0022uF 10%
100V
C350
1-124-234-00 ELECT
22uF
20%
16V
3.
ELECTRICAL  PARTS  LIST
NOTE:
• Due to standardization, replacements in the
parts list may be different from the parts speci-
fied in the diagrams or the components used
on the set.
• -XX and -X mean standardized parts, so they
may have some difference from the original
one.
• RESISTORS
All resistors are in ohms.
METAL: Metal-film resistor.
METAL OXIDE: Metal oxide-film resistor.
F: nonflammable
• Items marked “*” are not stocked since they
are seldom required for routine service.
Some delay should be anticipated when order-
ing these items.
• SEMICONDUCTORS
In each case, u: µ, for example:
uA. .
: µA. .
uPA. . : µPA. .
uPB. . : µPB. .
uPC. . : µPC. .
uPD. . : µPD. .
• CAPACITORS
uF: µF
• COILS
uH: µH
When indicating parts by reference
number, please include the board.
Ref. No.
Part No.
Description
Remark
Ref. No.
Part No.
Description
Remark
8
XR-C540RDS
MAIN
C351
1-163-251-11 CERAMIC CHIP
100PF
5%
50V
C353
1-124-465-00 ELECT
0.47uF
20%
50V
C354
1-163-021-11 CERAMIC CHIP
0.01uF
50V
C356
1-164-004-11 CERAMIC CHIP
0.1uF
10%
25V
C357
1-124-584-00 ELECT
100uF
20%
10V
C362
1-165-319-11 CERAMIC CHIP
0.1uF
50V
C363
1-165-319-11 CERAMIC CHIP
0.1uF
50V
C365
1-124-233-11 ELECT
10uF
20%
16V
C366
1-124-233-11 ELECT
10uF
20%
16V
C367
1-126-934-11 ELECT
220uF
20%
16V
C401
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C402
1-163-263-11 CERAMIC CHIP
330PF
5%
50V
C403
1-163-263-11 CERAMIC CHIP
330PF
5%
50V
C404
1-163-021-11 CERAMIC CHIP
0.01uF
50V
C405
1-164-489-11 CERAMIC CHIP
0.22uF
10%
16V
C406
1-164-004-11 CERAMIC CHIP
0.1uF
10%
25V
C408
1-126-160-11 ELECT
1uF
20%
50V
C409
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C410
1-164-161-11 CERAMIC CHIP
0.0022uF 10%
100V
C501
1-124-584-00 ELECT
100uF
20%
10V
C502
1-109-982-11 CERAMIC CHIP
1uF
10%
10V
C503
1-163-099-00 CERAMIC CHIP
18PF
5%
50V
C504
1-163-235-11 CERAMIC CHIP
22PF
5%
50V
C505
1-165-319-11 CERAMIC CHIP
0.1uF
50V
C506
1-163-021-11 CERAMIC CHIP
0.01uF
50V
C507
1-164-004-11 CERAMIC CHIP
0.1uF
10%
25V
C582
1-124-257-00 ELECT
2.2uF
20%
50V
C583
1-124-589-11 ELECT
47uF
20%
16V
C584
1-163-243-11 CERAMIC CHIP
47PF
5%
50V
C601
1-164-222-11 CERAMIC CHIP
0.22uF
25V
C603
1-125-710-11 DOUBLE LAYER
0.1F
5.5V
C605
1-124-233-11 ELECT
10uF
20%
16V
C606
1-124-233-11 ELECT
10uF
20%
16V
C607
1-124-233-11 ELECT
10uF
20%
16V
C609
1-124-589-11 ELECT
47uF
20%
16V
C610
1-124-234-00 ELECT
22uF
20%
16V
C612
1-109-982-11 CERAMIC CHIP
1uF
10%
10V
C614
1-163-251-11 CERAMIC CHIP
100PF
5%
50V
C615
1-163-251-11 CERAMIC CHIP
100PF
5%
50V
C617
1-124-233-11 ELECT
10uF
20%
16V
C618
1-163-021-11 CERAMIC CHIP
0.01uF
50V
C650
1-126-936-11 ELECT
3300uF
20%
16V
C701
1-163-037-11 CERAMIC CHIP
0.022uF
10%
25V
C702
1-165-319-11 CERAMIC CHIP
0.1uF
50V
C703
1-163-037-11 CERAMIC CHIP
0.022uF
10%
25V
C704
1-164-004-11 CERAMIC CHIP
0.1uF
10%
25V
< CONNECTOR/JACK >
CN351
1-766-260-11 CONNECTOR, FFC/FPC (ZIF) 7P
* CN352
1-506-995-11 PIN, CONNECTOR (PC BOARD) 13P
CN602
1-764-422-11 PLUG, CONNECTOR 12P
CN701
1-580-907-31 PLUG, CONNECTOR (BUS CONTROL IN)
CNJ150 1-774-699-12 JACK, PIN 4P (BUS AUDIO IN/LINE OUT REAR)
< DISCHARGE GAP >
* CP1
1-517-422-11 GAP, DISCHARGE
< DIODE >
D2
8-719-991-65 DIODE   SB02W03C
D3
8-719-423-07 DIODE   MA8100-L-TX
D4
8-719-422-64 DIODE   MA8062-M
D150
8-719-057-80 DIODE   MA8180-M-TX
D151
8-719-057-80 DIODE   MA8180-M-TX
D152
8-719-057-80 DIODE   MA8180-M-TX
D350
8-719-404-49 DIODE   MA111
D361
8-719-423-07 DIODE   MA8100-L-TX
D362
8-719-911-19 DIODE   1SS119
D501
8-719-422-12 DIODE   MA8039
D504
8-719-400-20 DIODE   MA152WA
D506
8-719-911-19 DIODE   1SS119
D583
8-719-404-49 DIODE   MA111
D584
8-719-422-12 DIODE   MA8039
D601
8-719-423-32 DIODE   MA8120-M
D605
8-719-977-03 DIODE   DTZ5.6B
D606
8-719-017-67 DIODE   MA8068H
D607
8-719-801-78 DIODE   1SS184
D609
8-719-422-64 DIODE   MA8062-M
D610
8-719-422-64 DIODE   MA8062-M
D611
8-719-109-97 DIODE   RD6.8ES-B2
D612
8-719-109-97 DIODE   RD6.8ES-B2
D613
8-719-034-94 DIODE   MA4180-M (QZ)
D614
8-719-109-97 DIODE   RD6.8ES-B2
D615
8-719-109-97 DIODE   RD6.8ES-B2
D616
8-719-422-64 DIODE   MA8062-M
D617
8-719-422-64 DIODE   MA8062-M
D621
8-719-970-02 DIODE   1SR139-400
D622
8-719-970-02 DIODE   1SR139-400
D623
8-719-970-02 DIODE   1SR139-400
D624
8-719-404-49 DIODE   MA111
D651
8-719-018-04 DIODE   MA8240-TX
D652
8-719-018-04 DIODE   MA8240-TX
D653
8-719-422-76 DIODE   MA8075-M
D701
8-719-057-80 DIODE   MA8160-M-TX
D703
8-719-422-67 DIODE   MA8062-H
D704
8-719-422-64 DIODE   MA8062-M
D705
8-719-422-64 DIODE   MA8062-M
D706
8-719-422-64 DIODE   MA8062-M
< IC >
IC1
8-759-448-88 IC   TB2114F (EL)
IC3
8-759-163-63 IC   TDA7330BD-013TR
IC151
8-759-443-67 IC   LC75373ED
IC351
8-752-079-79 IC   CXA2510AQ-T4
IC360
8-759-395-97 IC   MM1322XFBE
IC501
8-759-451-04 IC   MN1886426S4H
IC571
8-759-363-81 IC   XC61AN4002PR
IC601
8-759-347-49 IC   BA3918-V2
IC701
8-759-449-89 IC   BA8270F-E2
< JACK >
J1
1-764-808-21 JACK (FM/AM ANTENNA)
J501
1-566-822-41 JACK (REMOTE IN)
Page of 47
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