DOWNLOAD Sony XR-C540RDS Service Manual ↓ Size: 5.13 MB | Pages: 47 in PDF or view online for FREE

Model
XR-C540RDS
Pages
47
Size
5.13 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xr-c540rds.pdf
Date

Sony XR-C540RDS Service Manual ▷ View online

– 13 –
GUIDE (C)
2
guide (C)
1
three claws
– 14 –
See the adjustment location from on page 17 for the
adjustment.
0 dB=0.775 V
TAPE  DECK  SECTION
Tape Speed Adjustment
Procedure:
1. Put the set into the FWD PB mode.
Speed checker
Frequency counter
–1.5 to +2.5%
2,955 to 3,075 Hz
Specification: Constant speed
Adjustment Location: See page 17.
DOLBY Level Adjustment
Setting:
Preset 3 (DOLBY) button : OFF
SEL (VOL) button
: Maximum
set
+
test tape
WS-48A
(3 kHz, 0 dB)
speaker out terminal
speed checker
or
frequency counter
set
test tape
P-4-D400
(400 Hz, 0 dB)
MAIN board
TP (DOLBY)
+
level meter
L-CH
R-CH
Pocedure:
1. Put the set into the FWD PB mode.
2. Adjust RV401 (L-CH) and RV301 (R-CH) so that level meter
reading is – 6 ± 1 dB (0.35 to 0.43 V).
3. Select the REV play mode, and confirm that level meter read-
ing is within the specification given above.
Adjustment Location: See page 17.
SECTION  4
MECHANICAL  ADJUSTMENTS
1. Clean the following parts with a denatured-alcohol-moistene
swab:
playback head
pinch roller
rubber belt
capstan
idlers
2. Demagnetize the playback head with a head demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the
parts adjusted.
5. The adjustments should be performed with the power supply
voltage unless otherwise noted.
 Torque  Measurement
Mode
Torqu Meter
Meter Reading
Forward
CQ-102C
30 – 65 g•cm
(0.42 – 0.90 oz•inch)
Forward
CQ-102C
0.5 – 4.5 g•cm
Back Tension
(0.01 – 0.06 oz•inch)
Reverse
CQ-102RC
30 – 65 g•cm
(0.42 – 0.90 oz•inch)
Reverse
CA-102RC
0.5 – 4.5 g•cm
Back Tension
(0.01 – 0.06 oz•inch)
FF, REW
CQ-201B
60 – 200 g•cm
(0.83 – 2.78 oz•inch)
Mode
Tension Meter
Meter Reading
Forward
CQ-403A
more than 90 g
(more than 3.18 oz)
Reverse
CQ-403R
more than 90 g
(more than 3.18 oz)
 Tape Tension  Measurement
SECTION  5
ELECTRICAL  ADJUSTMENTS
TEST  MODE
This set have the test mode function. In the test mode, FM Auto
Scan/Stop Level and AM (MW) Auto Scan/Stop Level adjustments
can be performed easier than it in ordinary procedure.
<Set the Test Mode>
1. Set the “power select” switch (S801) is “A” position.
2. Turn ON the regulated power supply. (All LEDs on the set
lights up, and the clock is displayed.)
Note: Press the  OFF  button, if the clock is not displayed.
3. Push the preset 4 button.
4. Push the preset 5 button.
5. Press the preset 1 button for more than two seconds.
6. Then the display indicates all lights, the test mode is set.
<Release the Test mode>
1. Push the  OFF  button.
2. Return the “power select” switch (S801) to initially aet posi-
tion.
– 15 –
INTRO
REG
FM
INTRO
REG
FM RF signal
generator
Carrier frequency : 98.00 MHz
Output level
: 22 dB (12.6 
µ
V)
Mode
: mono
Modulation
: 1 kHz, 22.5 kHz deviation (30%)
0.01 
µ
F
set
antenna jack (J1)
TUNER  SECTION
 0 dB=1 µV
Cautions during repair
When the tuner unit is defective, replace it by a new one be-
cause its internal block is difficult to repair.
Note:
Adjust the tuner section in the sequence shown below.
1. FM Auto Scan/Stop Level Adjustment
2. FM Noise Focus Adjustment
3. FM Stereo Separation Adjustment
4. FM Signal Meter Adjustment
5. MW Auto Scan/Stop Level Adjustment
FM Auto Scan/Stop Level Adjustment
Setting:
SOURCE  button: FM
Procedure:
1. Set to the test mode. (See page 14).
2. Push the SOURCE button and set to FM.
Display
3. Adjust with the volume RV2 on TU1 so that the “FM” indica-
tion turns to “FM0” indication on the display window.
But, in case of already indicated “FM0”, turn the RV2 so that
put  out light “0” indication and adjustment.
Display
Adjustment Location: See page 17.
FM Noise Focus Adjustment
Setting:
SOURCE  button: FM
Procedure:
1. Tune the 98.00 MHz.
2. The then output level is supposing that (A) dB.
3. Adjust with the volume RV3 on TU1 so that the output level is
(A) –32 ± 3 dB then signal generator input set to –20 dB.
Adjustment Location: See page 17.
FM Stereo Separation Adjustment
Setting:
SOURCE button: FM
FM RF signal
generator
Carrier frequency : 98.00 MHz
Output level
: 60 dB (1 mV)
Mode
: mono
Modulation
: 1 kHz, 75 kHz deviation (100%)
0.01 
µ
F
set
antenna jack (J1)
+
speaker out terminal
level meter
Procedure:
FM Stereo
Level meter
Level meter
signal generator
connection
reading (dB)
output channel
L-CH
L-CH
A
B
R-CH
L-CH
Adjust RV4 on TU1
for minimum reading.
R-CH
R-CH
C
D
L-CH
R-CH
Adjust RV4 on TU1
for minimum reading.
L-CH Stereo separation: A-B
R-CH Stereo separation: C-D
The separations of both channels should be equal.
Specification: Separation more than 30 dB
Adjustment Location: See page 17.
FM RF signal
generator
Carrier frequency : 98.00 MHz
Output level
: 70 dB (3.2 mV)
Mode
: stereo
Modulation
: main: 1 kHz, 20 kHz deviation (22.6%)
  sub: 1 kHz, 20 kHz deviation (22.6%)
  19 kHz pilot: 7.5 kHz deviation (10%)
0.01 
µ
F
set
antenna jack (J1)
+
speaker out terminal
level meter
– 16 –
999
INTRO
999
MW
INTRO
MW Auto Scan/Stop Level Adjustment
Make this adjustment after “FM Auto Scan/Stop Level Adjustment”.
Setting:
SOURCE button: MW
Procedure:
1. Set to the test mode. (See page 14.)
2. Push the SOURCE button and set to MW.
Display
FM Signal Meter Adjustment
Setting:
SOURCE  button: FM
FM RF signal
generator
Carrier frequency : 98.00 MHz
Output level
: 35 dB (56.2 
µ
V)
Mode
: mono
Modulation
: no modulation
0.01 
µ
F
set
antenna jack (J1)
3. Push the preset  6  button.
4. Adjust RV1 on MAIN board so that the display indication is
“160”.
Display
Procedure:
1. Set to the test mode. (See page 14.)
2. Push the SOURCE button and set to FM.
Display
Specification: Display indication: 158 to 162
Adjustment Location: See page 17.
INTRO
REG
AM RF signal
generator
Carrier frequency : 999 kHz
30% amplitude
modulation by
1 kHz signal
Output level
: 33 dB (44.7 
µ
V)
(50 
)
set
AM dummy antenna
30 
15 pF
65 pF
antenna jack (J1)
3. Adjust with the volume RV1 on TU1 so that the “MW” indica-
tion turns to “MW0” indication on the display window.
But, in case of already indicated “MW0”, turn the RV1 so that
put out light “0” indication and adjustment.
Display
Adjustment Location: See page 17.
INTRO
REG
Page of 47
Display

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