DOWNLOAD Sony XR-1800 / XR-1803 / XR-1804 Service Manual ↓ Size: 2.41 MB | Pages: 34 in PDF or view online for FREE

Model
XR-1800 XR-1803 XR-1804
Pages
34
Size
2.41 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xr-1800-xr-1803-xr-1804.pdf
Date

Sony XR-1800 / XR-1803 / XR-1804 Service Manual ▷ View online

– 9 –
CASSETTE  HOLDER (X)
A
1
Push an arrow 
A
 part.
2
Removal the cassette holder (x)
to direction of the arrow.
– 10 –
SECTION  3
MECHANICAL  ADJUSTMENTS
Mode
Tension Meter
Meter Reading
Forward
CQ-403A
more than 60 g
Reverse
CQ-403R
(more than 2.12 oz)
• Tape Tension  Measurement
1. Clean the following parts with a denatured-alcohol-moistened
swab:
playback head
pinch roller
rubber belt
capstan
idler
2. Demagnetize the playback head with a head demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. The adjustments should be performed with the power supply
voltage (14.4 V) unless otherwise noted.
• Torque  Measurement
Mode
Torque Meter
Meter Reading
Forward
CQ-102C
25 – 55 g•cm
(0.35 – 0.76 oz•inch)
Forward
CQ-102C
1.5 – 4 g•cm
Back Tension
(0.02 – 0.06 oz•inch)
Reverse
CQ-102RC
25 – 55 g•cm
(0.35 – 0.76 oz•inch)
Reverse
CQ-102RC
1.5 – 4 g•cm
Back Tension
(0.02 – 0.06 oz•inch)
FF, REW
CQ-201B
50 – 150 g•cm
(0.69 – 2.08 oz•inch)
SECTION  4
ELECTRICAL  ADJUSTMENTS
TAPE  DECK  SECTION
0 dB= 0.775 V
1. The adjustments should be performed in the order given in
this service manual.
2. The adjustments should be performed for both L-CH and
R-CH.
Test Tape
PB Head Azimuth Adjustment
Procedure:
1. Put the set into the FWD PB mode.
2. Turn the screw and check the output peak value.  Adjust the
screw so that the peak value in channels L and R coincides
within 2 dB.
3. Check the phase in the FWD PB mode.
Type
 Signal
 Used for
P-4-A063
6.3 kHz, –10 dB
head azimuth adjustment
WS-48A
3 kHz, 0 dB
tape speed adjustment
screw
position
L-CH
peak
within
2 dB
output
level
L-CH
peak
R-CH
peak
within
2 dB
angle
R-CH
peak
test tape 
P-4-A063
(6.3 kHz, –10 dB)
L-CH
R-CH
speaker out terminal
oscilloscope
V
H
+ +
Screen pattern
in phase
good
wrong
45 
°
90 
°
135 
°
180 
°
set
level 
meter
test tape 
P-4-A063
(6.3 kHz, –10 dB)
set
speaker out terminal
+
– 11 –
4. Repeat the above adjustment for the REV PB mode.
5. Check that output level difference between FWD PB mode
and REV PB mode is within 4 dB.
Adjustment Location: PB head
Tape Speed Adjustment
Setting:
Procedure:
1. Put the set into the FWD PB mode.
2. Adjust adjustment resistor for inside capstan motor so that the
reading on the speed checker or frequency counter becomes in
specification.
Specification: Constant speed
Adjustment Location: See page 13.
See the adjustment location from on page 13 for the
adjustment.
Speed checker
Frequency counter
–2 to +3%
2,940 to 3,090 Hz
TUNER  SECTION
XR-1800 E model, a tuner section is no adjustment.
0 dB=1 µV
Cautions during repair
When the tuner unit is defective, replace it by a new one be-
cause its internal block is difficult to repair.
Note:
Adjust the tuner section in the sequence shown below.
1. FM Auto Scan/Stop Level Adjustment
2. FM Noise Focus Adjustment
3. FM Stereo Separation Adjustment
4. MW Auto Scan/Stop Level Adjustment
FM Auto Scan/Stop Level Adjustment
Setting:
[TUNER]
 button: FM 1
FREQUENCY SELECT switch: FM50 k (XR-1804 only)
Procedure:
1. Tune the set to 98.0 MHz.
2. Connect the digital voltmeter to TP2 (SD) on MAIN board.
3. Adjust RV2 on TU100 so that the reading on the digital volt-
meter changes point from low to high.
Adjustment Location: See page 13.
FWD 
REV 
adjustment 
screws
+
speed checker
or
frequency counter
test tape
WS-48A
(3 kHz, 0 dB)
speaker out terminal
set
FM RF signal 
generator
dummy
antenna
Carrier frequency : 98.0 MHz
Output level
: 28 dB (25.1 
µ
V)
Mode
: mono
Modulation
: 1 kHz, 22.5 kHz deviation (30%)
antenna
jack (CN900)
set
50 
50 
0.1pF
+
TP2 (SD)
MAIN board
digital 
voltmeter
– 12 –
MW Auto Scan/Stop Level Adjustment
Setting:
[TUNER]
 button: MW
FREQUENCY SELECT switch: MW 9 k (XR-1804 only)
Procedure:
1. Tune the set to 999 kHz
2. Connect the digital voltmeter to TP2 (SD) on MAIN board.
3. Adjust RV1 on TU100 so that the reading on the digital volt-
meter changes point from low to high.
Adjustment Location:  See page 13.
FM Noise Focus Adjustment (XR-1804 only)
Setting:
[TUNER]
 button: FM1
FREQUENCY SELECT switch: FM 50 k
Procedure:
1. Tune the 98.0 MHz.
2. The then output level is supposing that (A) dB.
3. Adjust with the volume RV3 on TU100 so that the output level
is (A) –32 dB then signal generator input set to –20 dB.
Adjustment Location: See page 13.
FM Stereo Separation Adjustment
Setting:
[TUNER]
 button: FM1
FREQUENCY SELECT switch : FM 50 k (XR-1804 only)
Procedure:
L-CH Stereo separation: A-B
R-CH Stereo separation: C-D
The separations of both channels should be equal.
Specification: Separation more than 26 dB
Adjustment Location: See page 13.
FM Stereo
Level meter
Level meter
signal generator
connection
reading (dB)
output channel
L-CH
L-CH
A
B
R-CH
L-CH
Adjust RV4 on TU100
for minimum reading.
R-CH
R-CH
C
D
L-CH
R-CH
Adjust RV4 on TU100
for minimum reading.
FM RF signal
generator
Carrier frequency : 98.0 MHz
Output level
: 60 dB (1 mV)
Mode
: mono
Modulation
: 1 kHz, 75 kHz deviation (100%)
0.01 
µ
F
set
antenna jack (CN900)
+
speaker out terminal
level meter
FM RF signal
generator
Carrier frequency : 98.0 MHz
Output level
: 76 dB (6.3 mV)
Mode
: stereo
Modulation
: main: 1 kHz, 33.75 kHz deviation (45%)
  sub: 1 kHz, 33.75 kHz deviation (45%)
  19 kHz pilot: 7.5 kHz deviation (10%)
0.01 
µ
F
set
antenna jack (CN900)
+
speaker out terminal
level meter
Ω 
AM RF signal
generator
Carrier frequency : 999 kHz
30% amplitude
modulation by
1 kHz signal
Output level
: 33 dB (44.7 
µ
V)
(50 
)
set
AM dummy antenna
30 
15 pF
65 pF
antenna jack (CN900)
+
TP2 (SD)
MAIN board
digital 
voltmeter
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