DOWNLOAD Sony XAV-701BT / XAV-741 Service Manual ↓ Size: 7.35 MB | Pages: 83 in PDF or view online for FREE

Model
XAV-701BT XAV-741
Pages
83
Size
7.35 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xav-701bt-xav-741.pdf
Date

Sony XAV-701BT / XAV-741 Service Manual ▷ View online

SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
Monitor section
Display type: Wide LCD color monitor
Dimensions: 7.0 in
System: TFT active matrix
Number of pixels: 
1,152,000 pixels (800 
u 3 (RGB) u 480)
Color system:
PAL/NTSC/SECAM/PAL-M/PAL-N automatic 
select
Tuner section 
(E (PAL) and South African models)
FM
Tuning range:
 87.5 – 108.0 MHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (mono)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
AM
Tuning range:
 531 – 1,602 kHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency:
9,124.5 kHz or 9,115.5 kHz/4.5 kHz
Sensitivity: 26 μV
DVD/CD Player section
Signal-to-noise ratio: 120 dB
Frequency response: 10 – 20,000 Hz
Wow and flutter: Below measurable limit
Harmonic distortion: 0.01%
Region code: Labeled on the bottom of the unit
USB Player section
Interface: USB (High-speed)
Maximum current: 1 A
Wireless Communication*
1
Communication System: 
Bluetooth Standard version 2.1 + EDR
Output: 
Bluetooth Standard Power Class 2 (Max. +4 dBm)
Maximum communication range: 
Line of sight approx. 10 m (33 ft)*
2
Frequency band: 
2.4 GHz band (2.4000 – 2.4835 GHz)
Modulation method: FHSS
Compatible Bluetooth Profiles*
3
:
A2DP (Advanced Audio Distribution Profile) 1.2
AVRCP (Audio Video Remote Control Profile) 1.3
HFP (Handsfree Profile) 1.5
PBAP (Phone Book Access Profile)
OPP (Object Push Profile)
*1 Applies to XAV-701BT only.
*2 The actual range will vary depending on factors 
such as obstacles between devices, magnetic 
fields around a microwave oven, static electricity, 
reception sensitivity, antenna’s performance, 
operating system, software application, etc.
*3 Bluetooth standard profiles indicate the purpose of 
Bluetooth communication between devices.
Power amplifier section
Outputs: Speaker outputs
Speaker impedance: 4 – 8 ohms
Maximum power output: 52 W 
u 4 (at 4 ohms)
General
Outputs: 
Video output terminal (rear)
Audio output terminals (front/rear)
Audio output terminals (Z
uZ) (E (NTSC) model)
Subwoofer output terminal
Power antenna (aerial)/Power amplifier control 
terminal (REM OUT) (E (NTSC), E (PAL) and  
South African models)
Power antenna (aerial) relay control terminal 
(Russian model)
Power amplifier control terminal (Russian model)
Inputs: 
Illumination control terminal
Remote controller input terminal
Antenna (aerial) input terminal
Parking break control terminal
Microphone input terminal (XAV-701BT only)
Reverse input terminal
Camera input terminal
AUX audio input terminals
AUX video input terminals
USB port
External input terminal (E (PAL), South African
and Russian models)
Power requirements: 12 V DC car battery 
(negative ground (earth))
Dimensions: Approx. 178 
u 100 u 185 mm 
(7
1
/
8
 
u 4 u 7
3
/
8
 in) (w/h/d)
Mounting dimensions: Approx. 182 
u 111 u 160 mm 
(7
1
/
4
 
u 4
3
/
8
 
u 6
3
/
8
 in) (w/h/d)
Mass: Approx. 2.4 kg (5 lb 5 oz)
Supplied accessories: 
Parts for installation and connections (1 set)
Microphone (XAV-701BT only)
Remote Commander: RM-X271
Your dealer may not handle some of the above listed 
accessories. Please ask the dealer for detailed 
information.
US and foreign patents licensed from Dolby 
Laboratories.
Design and specifications are subject to change 
without notice.
Region code
The region system is used to protect software 
copyrights.
The region code is located on the bottom of the unit, 
and only DVDs labeled with an identical region code 
can be played on this unit.
DVDs labeled 
 can also be played.
If you try to play any other DVD, the message “Disc 
playback prohibited by region code.” will appear on the 
monitor screen. Depending on the DVD, no region code 
may be labeled even though playing the DVD is 
prohibited by area restrictions.
MPEG Layer-3 audio coding technology and 
patents licensed from Fraunhofer IIS and Thomson.
ALL
FM1/FM2: 87.5 - 108.0 MHz (at 50 kHz step)
FM3: 65 - 74 MHz (at 30 kHz step)
Tuner section (Russian model)
FM
Tuning range:
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (stereo)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
MW/LW
Tuning range:
 
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 
9,124.5 kHz or 9,115.5 kHz/5 kHz
Sensitivity: MW: 26 μV, LW: 46 μV
Tuner section (E (NTSC) model)
FM
Tuning range:
87.5 – 108.0 MHz (at 100 kHz step)
87.5 – 107.9 MHz (at 200 kHz step)
FM tuning step: 100 kHz/200 kHz switchable
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (mono)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
AM
Tuning range:
 530 – 1,710 kHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency:
9,115 kHz or 9,125 kHz/5 kHz
Sensitivity: 26 μV
XAV-701BT/741
SPECIFICATIONS
AV CENTER
9-893-471-04
2013E33-1
© 
2013.05
E Model
Russian Model
XAV-701BT/741
South African Model
XAV-701BT
Ver. 1.3  2013.05
Photo: XAV-701BT
DVD Section
Model Name Using Similar Mechanism
NEW
DVD Mechanism Type
MG-613XF-187 or MG-614D-189
Optical Pick-up Name
KHS-360A or TOP1300SE C11
OPEN/CLOSE 
Section
Model Name Using Similar Mechanism
XAV-W1
Monitor Open/Close Block
DB-W07
XAV-701BT/741
2
FLEXIBLE  CIRCUIT  BOARD  REPAIRING
• 
Keep the temperature of soldering iron around 270 °C during 
repairing.
• 
Do not touch the soldering iron on the same conductor of the 
circuit board (within 3 times).
• 
Be careful not to apply force on the conductor when soldering 
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures 
other than those specifi ed herein may result in hazardous radia-
tion exposure.
This label is located on the bottom of the 
chassis.
NOTES  ON  CHIP  COMPONENT  REPLACEMENT
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
ZAPPIN is a trademark of Sony Corporation.
12 TONE ANALYSIS and its 
logo are trademarks of Sony 
Corporation.
“WALKMAN” and 
“WALKMAN” logo are 
registered trademarks of 
Sony Corporation.
SensMe and the SensMe logo are 
trademarks or registered 
trademarks of Sony Ericsson 
Mobile Communications AB.
Music recognition technology and related data 
are provided by Gracenote®. Gracenote is the 
industry standard in music recognition 
technology and related content delivery. For 
more information, please visit 
www.gracenote.com.
CD, DVD, Blu-ray Disc, and music and video-
related data from Gracenote, Inc., copyright © 
2000 to present Gracenote. Gracenote Software, 
copyright © 2000 to present Gracenote. One or 
more patents owned by Gracenote apply to this 
product and service. See the Gracenote website 
for a non-exhaustive list of applicable Gracenote 
patents.
Gracenote, CDDB, MusicID, MediaVOCS, the 
Gracenote logo and logotype, and the “Powered 
by Gracenote” logo are either registered 
trademarks or trademarks of Gracenote in the 
United States and/or other countries.
iPhone, iPod, iPod classic, iPod nano, and 
iPod touch are trademarks of Apple Inc., registered 
in the U.S. and other countries.
Apple, Macintosh and iTunes are trademarks of 
Apple Inc., registered in the U.S. and other 
countries.
MirrorLink™ and the MirrorLink Logo are 
certification marks of the Car Connectivity 
Consortium LLC. Unauthorized use is strictly 
prohibited.
All other trademarks are trademarks of their 
respective owners.
THIS PRODUCT IS LICENSED UNDER THE 
MPEG-4 VISUAL PATENT PORTFOLIO 
LICENSE FOR THE PERSONAL AND NON-
COMMERCIAL USE OF A CONSUMER FOR 
DECODING MPEG-4 VIDEO THAT WAS 
ENCODED BY A CONSUMER ENGAGED IN A 
PERSONAL AND NON-COMMERCIAL 
ACTIVITY AND/OR WAS OBTAINED FROM A 
VIDEO PROVIDER LICENSED BY MPEG LA 
TO PROVIDE MPEG-4 VIDEO. NO LICENSE IS 
GRANTED OR SHALL BE IMPLIED FOR ANY 
OTHER USE. ADDITIONAL INFORMATION 
INCLUDING THAT RELATING TO 
PROMOTIONAL, INTERNAL AND 
COMMERCIAL USES AND LICENSING MAY 
BE OBTAINED FROM MPEG LA, LLC. SEE 
HTTP://WWW.MPEGLA.COM
THIS PRODUCT IS LICENSED UNDER THE 
AVC PATENT PORTFOLIO LICENSE FOR 
THE PERSONAL AND NON-COMMERCIAL 
USE OF A CONSUMER TO
(i)ENCODE VIDEO IN COMPLIANCE WITH 
THE AVC STANDARD (“AVC VIDEO”)
AND/OR
(ii)DECODE AVC VIDEO THAT WAS 
ENCODED BY A CONSUMER ENGAGED IN 
A PERSONAL AND
NON-COMMERCIAL ACTIVITY AND/OR 
WAS OBTAINED FROM A VIDEO 
PROVIDER LICENSED TO PROVIDE AVC 
VIDEO. NO LICENSE IS GRANTED OR 
SHALL BE IMPLIED FOR ANY OTHER USE. 
ADDITIONAL INFORMATION MAY BE 
OBTAINED FROM MPEG LA, L.L.C. SEE 
HTTP://WWW.MPEGLA.COM
THIS PRODUCT IS LICENSED UNDER THE 
AVC PATENT PORTFOLIO LICENSE AND 
VC-1 PATENT PORTFOLIO LICENSE FOR 
THE PERSONAL AND NON-COMMERCIAL 
USE OF A CONSUMER TO DECODE VIDEO 
IN COMPLIANCE WITH THE AVC 
STANDARD (“AVC VIDEO”) AND/OR THE 
VC-1 STANDARD (“VC-1 VIDEO”) THAT 
WAS ENCODED BY A CONSUMER 
ENGAGED IN A PERSONAL AND 
NONCOMMERCIAL ACTIVITY AND/OR 
WAS OBTAINED FROM A VIDEO 
PROVIDER LICENSED TO PROVIDE AVC 
VIDEO AND/OR VC-1 VIDEO. NO LICENSE 
IS GRANTED OR SHALL BE IMPLIED FOR 
ANY OTHER USE. ADDITIONAL 
INFORMATION MAY BE OBTAINED FROM 
MPEG LA, L.L.C. SEE 
HTTP://WWW.MPEGLA.COM
This product uses NCM driver software which is 
licensed to Sony by MCCI corporation.
Copyrights
Manufactured under license 
from Dolby Laboratories. Dolby 
and the double-D symbol are 
trademarks of Dolby 
Laboratories.
Microsoft, Windows, Windows Vista and Windows 
Media and logos are trademarks or registered 
trademarks of Microsoft Corporation in the United 
States and/or other countries.
This product contains technology subject to certain 
intellectual property rights of Microsoft. Use or 
distribution of this technology outside of this 
product is prohibited without the appropriate 
license(s) from Microsoft.
“DVD VIDEO,” “DVD-R,” “DVD-RW,” “DVD+R,” 
and “DVD+RW” are trademarks.
The Bluetooth word mark and logos are owned by 
the Bluetooth SIG, Inc. and any use of such marks 
by Sony Corporation is under license. Other 
trademarks and trade names are those of their 
respective owners.
Ver. 1.1
XAV-701BT/741
3
1. 
SERVICING  NOTES 
 .............................................  
4
2. GENERAL 
 ..................................................................  
7
3. DISASSEMBLY
3-1. Disassembly 
Flow 
...........................................................  13
3-2.  Front Panel Block ...........................................................   14
3-3.  Panel Base Block ............................................................   15
3-4. D-SUB7 
Board 
................................................................  15
3-5.  Chassis Display Block ....................................................   16
3-6. DISPLAY 
Board 
.............................................................  17
3-7.  Liquid Crystal Display Panel (LCD1) ............................   18
3-8.  Touch Panel (TPN1) .......................................................   18
3-9.  KEY7 Board, Cover (Button) .........................................   19
3-10. Cover ...............................................................................   19
3-11.  Sub Panel Block ..............................................................   20
3-12.  DVD Mechanism Deck (MG-613XF-187) .....................   21
3-13. Bracket (Cover) ...............................................................   22
3-14.  Connection Cord for Automobile (
(CNC201, CNC202) .......................................................   22
3-15. Connector Assy (NV1) 
(E (PAL), South African, Russian models) .....................   23
3-16. EXT-NAVI Board 
(E (PAL), South African, Russian models) .....................   23
3-17.  MAIN Board Block ........................................................   24
3-18.  DC Fan (25X25) (M801), MAIN Board .........................   25
3-19. Motor Assy ......................................................................   25
3-20.  Monitor Open/Close Block (DB-W07) ...........................   26
3-21.  DVD Mechanism Deck Block ........................................   27
3-22. SERVO Board .................................................................   27
3-23.  Chassis (T612Z) Sub Assy, SENSOR Board ..................   28
3-24.  Chassis (OP, ZA) Complete Assy (OP1) ........................   28
4. ELECTRICAL 
 
ADJUSTMENTS 
........................  29
TABLE  OF  CONTENTS
5. DIAGRAMS
5-1.  Block Diagram - SERVO Section - ................................   32
5-2.  Block Diagram - AUDIO Section - .................................   33
5-3. Block 
Diagram 
- VIDEO, PANEL, POWER SUPPLY Section - .............   34
5-4.  Printed Wiring Boards - SERVO Section - .....................   36
5-5.  Schematic Diagram - SERVO Section (1/3) - .................   37
5-6.  Schematic Diagram - SERVO Section (2/3) - .................   38
5-7.  Schematic Diagram - SERVO Section (3/3) - .................   39
5-8. Printed 
Wiring 
Board 
- MAIN Board (Component Side) - ................................   40
5-9. Printed 
Wiring 
Board 
- MAIN Board (Conductor Side) - ..................................   41
5-10.  Schematic Diagram - MAIN Board (1/4) - .....................   42
5-11.  Schematic Diagram - MAIN Board (2/4) - .....................   43
5-12.  Schematic Diagram - MAIN Board (3/4) - .....................   44
5-13.  Schematic Diagram - MAIN Board (4/4) - .....................   45
5-14.  Printed Wiring Board - EXT-NAVI Board - ...................   46
5-15.  Schematic Diagram - EXT-NAVI Board - ......................   47
5-16.  Printed Wiring Board - MOTOR Board - .......................   48
5-17.  Schematic Diagram - MOTOR Board - ..........................   49
5-18.  Printed Wiring Boards - PANEL Section - .....................   50
5-19.  Schematic Diagram - PANEL Section - ..........................   51
6. 
EXPLODED  VIEWS
6-1. Overall 
Section 
...............................................................  64
6-2.  Front Panel Section .........................................................   65
6-3.  KEY7 Board Section ......................................................   66
6-4.  Chassis Main Section ......................................................   67
6-5.  MAIN Board Section ......................................................   68
6-6. Motor 
Section 
.................................................................  69
6-7.  DVD Mechanism Deck Section (MG-613XF-187) ........   70
7. 
ELECTRICAL  PARTS  LIST 
 ..............................   71
Accessories are given in the last of the electrical parts list.
SAFETY-RELATED  COMPONENT  WARNING!
COMPONENTS  IDENTIFIED  BY  MARK  
0  OR  DOTTED  LINE  
WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
Ver. 1.2
Note 1: Refer to SUPPLEMENT-1 for the MAIN board of printed 
wiring board, schematic diagram and electrical parts list of 
XAV-701BT: E (NTSC) model.
 
EXT-NAVI board is not installation of XAV-701BT: E 
(NTSC) model.
Note 2: Refer to SUPPLEMENT-2 for DVD mechanism 
deck information of XAV-701BT:E (NTSC) model.
XAV-701BT/741
4
SECTION  1
SERVICING  NOTES
NOTES  ON  HANDLING  THE OPTICAL  PICK-UP  
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by 
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
IMPORTANT  NOTE  FOR  REPAIRING (XAV-701BT only)
XAV-701BT contain individual information that the customer reg-
istered because it installs the Bluetooth function.
When repairing, the data that the customer registered might disap-
pear. Have the approval of the customer beforehand.
If any of the following repair is performed, that data disappears.
• 
Complete DISPLAY board exchange
• Initialize
Note: Exchanged old complete DISPLAY board is destroyed with the 
hammer, and throw out it.
NOTE  THE  IC4  AND  IC11  ON  THE  SERVO  BOARD  
REPLACING
IC4 and IC11 on the SERVO board cannot exchange with single. 
When these parts are damaged, exchange the complete mounted 
board.
NOTE  THE  CN101  AND  CN901  ON  THE  MAIN  BOARD  
REPLACING
CN101 and CN901 on the MAIN board cannot exchange with 
single. When these parts are damaged, exchange the complete 
mounted board.
NOTE  FOR  REPLACEMENT  OF  THE  DISPLAY  AND  
KEY7  BOARDS
When repairing, the complete DISPLAY board and complete 
KEY7 board should be replaced since any parts in the DISPLAY 
and KEY7 boards cannot be repaired.
NOTE  THE  CN7301  ON  THE  D-SUB7  BOARD  RE-
PLACING
CN7301 on the D-SUB7 board cannot exchange with single. When 
this part is damaged, exchange the complete mounted board.
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 
the heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
• 
Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
Label indication
Destination
Signal format 
system
Region 
code
Part No.
PAL
2
4-422-577-0[]
XAV-701BT: 
South African model
PAL
3
4-422-578-0[]
XAV-701BT: 
E (PAL) model
PAL
5
4-422-579-0[]
XAV-701BT: 
Russian model
PAL
3
4-422-580-0[]
XAV-741: 
E (PAL) model
PAL
5
4-422-581-0[]
XAV-741: 
Russian model
NTSC
4
4-446-881-0[]
XAV-701BT: 
E (NTSC) model
MODEL  IDENTIFICATION
Part No.
Region Code
– Bottom View –
CHANGE  OF  DVD  MECHANISM  DECK
Except XAV-701BT: E (NTSC) model, the DVD mechanism 
deck for this unit has been changed the MG-614D-189 from MG-
613XF-187 in the midway of production.
Refer to SUPPLEMENT-2 for MG-614D-189.
XAV-701BT: E (NTSC) model is MG-614D-189 installation from 
fi rst time production.
Refer to SUPPLEMENT-2 for DVD mechanism deck information 
of XAV-701BT: E (NTSC) model.
Ver. 1.2
Page of 83
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  • Here you can View online or download the Service Manual for the Sony XAV-701BT / XAV-741 in PDF for free, which will help you to disassemble, recover, fix and repair Sony XAV-701BT / XAV-741 Car Audio. Information contained in Sony XAV-701BT / XAV-741 Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.