DOWNLOAD Sony XAV-63 / XAV-63M / XAV-64BT / XAV-64BTM Service Manual ↓ Size: 6.61 MB | Pages: 88 in PDF or view online for FREE

Model
XAV-63 XAV-63M XAV-64BT XAV-64BTM
Pages
88
Size
6.61 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xav-63-xav-63m-xav-64bt-xav-64btm.pdf
Date

Sony XAV-63 / XAV-63M / XAV-64BT / XAV-64BTM Service Manual ▷ View online

69
XAV-63/63M/64BT/64BTM
6-2.  FRONT  PANEL  SECTION
  51 
4-256-177-11  CAP (USB) (
)
 52 
X-2581-293-1 KNOB 
(SV) 
ASSY
  53 
4-423-493-03  BUTTON (SOURCE 2) (SOURCE   OFF, TOP)
  54 
4-157-049-01  SCREW +Z S1.7X4
  55 
X-2584-321-1  PANEL (SV) ASSY, FRONT (XAV-63: US, CND)
  55 
X-2584-322-1  PANEL (SV) ASSY, FRONT (XAV-63: AEP, UK)
  55 
X-2584-323-1  PANEL (SV) ASSY, FRONT
 (XAV-63: RU, E (NTSC), E (PAL), EA, MX)
  55 
X-2584-324-1  PANEL (SV) ASSY, FRONT (XAV-64BT: US, CND)
  55 
X-2584-325-1  PANEL (SV) ASSY, FRONT
 (XAV-64BT: RU, E (NTSC), E (PAL), EA, MX)
  55 
X-2585-463-1  PANEL (SV) ASSY, FRONT (XAV-63M)
  55 
X-2585-881-1  PANEL (SV) ASSY, FRONT (XAV-64BTM)
  55 
X-2587-195-2  PANEL (SV) ASSY, FRONT (XAV-64BT: AEP, UK)
  56 
4-148-647-01  BUTTON (EJECT) (Z)
  57 
A-1853-327-A  KEY BOARD, COMPLETE
  58 
3-250-543-02  SCREW (+B P-TITE M2)
  59 
4-148-658-01  BRACKET (LCD 6)
 60 
3-042-244-51 SCREW 
(T)
 61 
4-256-181-02 SUPPORT 
(JACK)
  62 
A-1853-325-A  DISP BOARD, COMPLETE (XAV-63: US, CND, 
AEP, RU (New type), UK, E (NTSC), MX)
  62 
A-1853-326-A  DISP BOARD, COMPLETE
 (XAV-63: RU (Former type), E (PAL), EA)
  62 
A-1862-762-A  DISP BOARD, COMPLETE (XAV-64BT: US, CND,
 AEP, RU (New type), UK, E (NTSC), MX)
  62 
A-1862-763-A  DISP BOARD, COMPLETE
 (XAV-64BT: RU (Former type), E (PAL), EA)
  62 
A-1899-054-A  DISP BOARD, COMPLETE (XAV-63M)
  62 
A-1903-055-A  DISP BOARD, COMPLETE (XAV-64BTM)
  63 
X-2583-079-2  GUIDE (CD 6) ASSY (Former type)
  63 
X-2583-079-3  GUIDE (CD 6) ASSY (New type)
  FFC1 
1-839-625-11  CABLE, FLEXIBLE FLAT (20 CORE)
  LCD1 
1-811-310-11 
DISPLAY PANEL, LIQUID CRYSTAL
 TPN1  1-458-489-11 TOUCH 
PANEL
  Ref. No. 
Part No. 
Description 
Remark
  Ref. No. 
Part No. 
Description 
Remark
Note 2: About Ref. No. 63
GUIDE (CD 6) ASSY has been changed from the midway 
of production. When replacing new parts, please check 
form and exchange for the same parts.
‡Discrimination
51
52
53
54
55
56
57
58
59
60
60
62
61
60
60
60
63
59
58
58
58
54
not supplied
not supplied
not supplied
(JACK board)
not supplied
LCD1
TPN1
not supplied
FFC1
A
A
)RUPHUW\SH
1HZW\SH
guide (CD 6) assy
There is no hole.
There is a hole.
(
)RUPHUW\SH
)
Ver. 1.5
Note 1: Refer to “ABOUT THE DELETION OF EXT TERMINAL” (page 6) 
for how to distinguish New/Former type of Russian model.
70
XAV-63/63M/64BT/64BTM
  101 
A-1853-314-A  MAIN BOARD, COMPLETE (XAV-63: US, CND)
  101 
A-1853-315-A  MAIN BOARD, COMPLETE
 (XAV-63: AEP, RU (New type), UK, E (NTSC), MX)
  101 
A-1853-316-A  MAIN BOARD, COMPLETE
 (XAV-63: RU (Former type), E (PAL), EA)
  101 
A-1862-755-A  MAIN BOARD, COMPLETE (Including BT board)
 (XAV-64BT: US, CND)
  101 
A-1862-756-A  MAIN BOARD, COMPLETE (Including BT board)
 (XAV-64BT: AEP, RU (New type), UK, E (NTSC))
  101 
A-1862-757-A  MAIN BOARD, COMPLETE (Including BT board)
 (XAV-64BT: RU (Former type), E (PAL), EA)
  101 
A-1899-052-A  MAIN BOARD, COMPLETE (XAV-63M)
  101 
A-1903-053-A  MAIN BOARD, COMPLETE
 (Including BT board) (XAV-64BTM)
  101 
A-2059-398-A  MAIN BOARD, COMPLETE (Including BT board) 
(XAV-64BT: MX)
  102 
4-410-504-01  SCREW (+PTT 2.6X6), GROUND POINT
  103 
2-686-869-01  SHEET (GPS WIRE) (See Note 3)
  104 
4-423-010-01  SHEET HEAT TRANSFER (AVC)
 (XAV-63: EA/XAV-64BT: AEP, RU, UK, EA)
  105 
A-1862-758-A  BT BOARD, COMPLETE (Included in MAIN board)
 (XAV-64BT/64BTM)
  CN01 
A-1878-198-A  TUX-DSP02 (FM/AM TUNER UNIT)
(Included in MAIN board)
  F801 
1-532-877-11  FUSE (BLADE TYPE) (AUTO FUSE) (10 A/32 V)
  FFC2 
1-839-624-11  CABLE, FLEXIBLE FLAT (60 CORE)
  M801 
1-787-976-11  FAN, DC (25X25)
  MJ1 
1-839-888-11  CORD, CONNECTION (MIC) (MIC IN)
 (XAV-64BT/64BTM)
  NC1 
1-846-362-11  CABLE WITH CONNECTOR (NAVI cable)
 (RU (Former type), E (PAL), EA, IND)
  VC1 
1-846-361-11  CABLE WITH CONNECTOR (VIDEO cable)
  WR1 
1-839-638-11  LEAD WIRE WITH CONNECTOR
 (XAV-64BT/64BTM)
  WR2 
1-839-623-11  CABLE, REVERSE (REVERSE IN) (Former type)
  WR2 
1-839-623-21  CABLE, REVERSE (REVERSE IN) (New type)
  #1 
7-685-792-01  SCREW +PTT 2.6X6 (S)
  #2 
7-685-794-01  SCREW +PTT 2.6X10 (S)
  #3 
7-685-146-11  SCREW +P 3X8 TYPE2 NON-SLIT (See Note 4)
  #4 
7-685-796-01  SCREW +PTT 2.6X14 (S)
  #5 
7-685-134-19  SCREW +P 2.6X8 TYPE2 NON-SLIT
  Ref. No. 
Part No. 
Description 
Remark
  Ref. No. 
Part No. 
Description 
Remark
6-3.  CHASSIS  SECTION
#2
#5
#5
#1
#1
FFC2
not supplied
CN01
WR1
not supplied
WR2
not supplied
(NAVI board)
VC1
NC1
not supplied
(VIDEO board)
not supplied
M801
F801
(US, CND)
(RU (Former type), 
E (PAL), EA, IND)
(XAV-63: EA/
XAV-64BT: AEP, 
RU, UK, EA)
(XAV-64BT/64BTM)
not supplied
#2
#1
#3
#4
#1
#1
MJ1
#1
#2
#1
#1
D
B
C
C
D
E
E
B
101
104
105
(BT board)
103
WR2
102
#1
#2
#1
(XAV-64BT/
64BTM)
(
See
Note 4)
(
Former type
)
(
New type
)
(
See 
Note 3)
MAIN 
board
Note 1: When the MAIN board is replaced, the destination setting is 
necessary. Refer to “NOTE THE MAIN BOARD OR SYSTEM 
CONTROLLER (IC502) REPLACING” (page 5).
Note 2: When BT board is detective, exchange the complete mounted 
board, and exchanged old complete BT board and is destroyed 
with the hammer, and throw out it.
Ver. 1.5
Note 4: The form of BRACKET (BACK) 
is changed from the midway of 
production and this SCREW (Ref. 
No. #3) is deleted.
Note 3: SHEET (GPS WIRE) (Ref. No. 103) 
has been changed into FILAMENT 
TAPE from the midway of production. 
FILAMENT TAPE is not meant for 
servicing.
Note 5: Refer to “ABOUT THE DELE-
TION OF EXT TERMINAL” 
(page 6) for how to distinguish 
New/Former type of Russian 
model.
71
XAV-63/63M/64BT/64BTM
Note 2: Adhesive (ST-854GH) 10 
 33 m tape cannot re-used.
 
Please replace to brand-new part ones adhesive (ST-854GH) 10 
 33 m tape is removed.
6-4.  DVD  MECHANISM  DECK  SECTION (MG-613XE-187)
Note 1: Refer to SUPPLEMENT-2 for information of DVD mechanism deck (MG-614E-189).
  151 
A-1211-766-B  CHASSIS (T612Z) SUB ASSY
  153 
2-893-930-01  SPRING (DAMPER, Z), COMPRESSION
  154 
3-257-892-01  SPRING (DAMPER), COIL
 155 
2-188-954-11 SPRING 
(KF), 
TENSION
  156 
A-1848-244-A  SERVO BOARD, COMPLETE
  157 
4-162-647-01  SCREW, TOOTHED LOCK +Z M1.7X2.5
 158 
2-891-836-02 DAMPER 
(S)
 159 
3-253-748-11 DAMPER 
(S)
  160 
7-600-028-44  TAPE, ADHESIVE (ST-854GH) 10X33 m
  FFC3 
1-839-497-11  CABLE, FLEXIBLE FLAT (60 CORE)
  MC1 
A-1732-663-A  CHASSIS (M613) COMPLETE ASSY
 (Including loading motor (M1))
0 OP1 
A-1560-594-B  CHASSIS (OP, ZA) COMPLETE ASSY
 (Including optical pick-up (KHS-360A))
  WR3 
1-839-174-11  CORD WITH CONNECTOR
  #6 
7-627-552-87  SCREW, PRECISION +P 1.7X2.2
  Ref. No. 
Part No. 
Description 
Remark
  Ref. No. 
Part No. 
Description 
Remark
151
#6
not supplied
not supplied
(loading motor (M1))
not supplied
(SENSOR board)
153
154
155
156
157
160
160
158
159
159
not supplied
OP1
MC1
FFC3
WR3
Ver. 1.4
72
XAV-63/63M/64BT/64BTM
SECTION  7
ELECTRICAL  PARTS  LIST
   
A-1862-758-A  BT BOARD, COMPLETE (XAV-64BT/64BTM)
   
 
******************
When BT board is defective, exchange the complete mounted board.
*************************************************************
   
A-1853-325-A  DISP BOARD, COMPLETE (XAV-63: US, CND,
AEP, RU (New type), UK, E (NTSC), MX)
   
A-1853-326-A  DISP BOARD, COMPLETE 
(XAV-63: RU (Former type), E (PAL), EA)
   
A-1862-762-A  DISP BOARD, COMPLETE (XAV-64BT: US, CND,
AEP, RU (New type), UK, E (NTSC), MX)
   
A-1862-763-A  DISP BOARD, COMPLETE 
(XAV-64BT: RU (Former type), E (PAL), EA)
   
A-1899-054-A  DISP BOARD, COMPLETE (XAV-63M)
   
A-1903-055-A  DISP BOARD, COMPLETE (XAV-64BTM)
   
 
********************
  
 
ANTENNA 
>
  ANT991  1-754-678-11  ANTENNA OTHERS (Bluetooth ANTENNA)
(XAV-64BT/64BTM)
   
 
< CAPACITOR >
 C1301  1-165-989-91 CERAMIC 
CHIP 10uF 
10%  6.3V
 C1302  1-100-905-11 CERAMIC 
CHIP 0.001uF  10%  50V
 C1303  1-114-320-11  CERAMIC 
CHIP 0.22uF  10%  6.3V
 C1306  1-165-989-91 CERAMIC 
CHIP 10uF 
10%  6.3V
 C1307  1-100-905-11 CERAMIC 
CHIP 0.001uF  10%  50V
 C1308  1-114-410-21 CERAMIC 
CHIP 680PF  2%  50V
 C1309  1-100-905-11 CERAMIC 
CHIP 0.001uF  10%  50V
 C1310  1-114-130-11  CERAMIC 
CHIP 1uF 
10%  6.3V
 C1311  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1312  1-100-611-91 CERAMIC 
CHIP 22uF 
20%  6.3V
 C1313  1-165-989-91 CERAMIC 
CHIP 10uF 
10%  6.3V
 C1314  1-114-325-11  CERAMIC 
CHIP 0.1uF 
10%  25V
 C1315  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1316  1-100-591-91 CERAMIC 
CHIP 1uF 
10%  25V
 C1317  1-114-553-11  CERAMIC 
CHIP 10uF 
10%  16V
 C1319  1-100-352-91 CERAMIC 
CHIP 1uF 
20%  16V
 C1320  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1321  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1322  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1323  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1325  1-165-989-91 CERAMIC 
CHIP 10uF 
10%  6.3V
 C1331  1-114-130-11  CERAMIC 
CHIP 1uF 
10%  6.3V
 C1393  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1394  1-114-130-11  CERAMIC 
CHIP 1uF 
10%  6.3V
 C1401  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1402  1-100-591-91 CERAMIC 
CHIP 1uF 
10%  25V
 C1403  1-100-352-91 CERAMIC 
CHIP 1uF 
20%  16V
 C1405  1-114-553-11  CERAMIC 
CHIP 10uF 
10%  16V
 C1406  1-114-553-11  CERAMIC 
CHIP 10uF 
10%  16V
 C1409  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1451  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1452  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1453  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1454  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1455  1-116-079-11  CERAMIC 
CHIP 10uF 
10%  10V
 C1456  1-100-352-91 CERAMIC 
CHIP 1uF 
20%  16V
 C1571  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1582  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1583  1-114-553-11  CERAMIC 
CHIP 10uF 
10%  16V
 C1584  1-114-130-11  CERAMIC 
CHIP 1uF 
10%  6.3V
 C1591  1-114-817-11  CERAMIC 
CHIP 2.2uF 
10%  50V
 C1592  1-114-817-11  CERAMIC 
CHIP 2.2uF 
10%  50V
 C1594  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1701  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1702  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1703  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1704  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1705  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1706  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1707  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1709  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1710  1-165-989-91 CERAMIC 
CHIP 10uF 
10%  6.3V
 C1711  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1712  1-165-989-91 CERAMIC 
CHIP 10uF 
10%  6.3V
 C1713  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1714  1-100-905-11 CERAMIC 
CHIP 0.001uF  10%  50V
 C1715  1-164-852-11 CERAMIC 
CHIP 12PF 
5%  50V
* C1716  1-128-965-11  CERAMIC CHIP  13PF 
5% 
50V
 C1717  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1718  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1719  1-100-916-11 CERAMIC 
CHIP 0.1uF 
10%  16V
 C1720  1-165-989-91 CERAMIC 
CHIP 10uF 
10%  6.3V
 C1721  1-165-989-91 CERAMIC 
CHIP 10uF 
10%  6.3V
(RU (Former type), E (PAL), EA, IND)
 C1722  1-165-989-91 CERAMIC 
CHIP 10uF 
10%  6.3V
(RU (Former type), E (PAL), EA, IND)
 C1723  1-165-989-91 CERAMIC 
CHIP 10uF 
10%  6.3V
(RU (Former type), E (PAL), EA, IND)
  Ref. No. 
Part No. 
Description 
Remark
  Ref. No. 
Part No. 
Description 
Remark
BT
DISP
When indicating parts by reference num-
ber, please include the board name.
Note:
•  Due to standardization, replacements in 
the parts list may be different from the 
parts specifi ed in the diagrams or the com-
ponents used on the set.
•  -XX and -X mean standardized parts, so 
they may have some difference from the 
original one.
•  Items marked “*” are not stocked since 
they are seldom required for routine ser-
vice. Some delay should be anticipated 
when ordering these items.
• RESISTORS
  All resistors are in ohms.
 METAL: 
Metal-fi lm resistor.
  METAL OXIDE: Metal oxide-fi lm resistor.
 F: 
nonfl ammable
• CAPACITORS
 uF: 
μF
• COILS
 uH: 
μH
• SEMICONDUCTORS
  In each case, u: μ, for example:
 uA. 
. : 
μA. . , uPA. . , μPA. . , 
 uPB. 
μPB. . , uPC. . , μPC. . , 
 uPD. 
μPD. .
• Abbreviations
  CND  : Canadian model
  EA 
: Saudi Arabia model
  IND 
: Indian model
  MX 
: Mexican model
  RU 
: Russian model
The components identifi ed by mark 0 
or dotted line with mark 0 are critical for 
safety.
Replace only with part number specifi ed.
Les composants identifi és par une marque 
0 sont critiques pour la sécurité.
Ne les remplacer que par une pièce por-
tant le numéro spécifi é.
Ver. 1.5
Note 1: When complete BT board is exchanged, exchanged old com-
plete BT board and is destroyed with the hammer, and throw 
out it.
Note 2: Refer to “ABOUT THE DELETION OF EXT TERMINAL” 
(page 6) for how to distinguish New/Former type of Russian 
model.
Page of 88
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