Sony MEX-BT5000 Service Manual ▷ View online
SERVICE MANUAL
Bluetooth™ AUDIO SYSTEM
SPECIFICATIONS
MEX
-
BT5000
US and foreign patents licensed from Dolby
Laboratories.
Laboratories.
Model Name Using Similar Mechanism
MEX-1GP
CD Mechanism Type
MG-611WA-186//Q
Optical Pick-up Name
KSS1000E
– Continued on next page –
9-887-389-02
2007D05-1
© 2007.04
© 2007.04
Sony Corporation
eVehicle Division
Published by Sony Techno Create Corporation
Published by Sony Techno Create Corporation
US Model
Canadian Model
AEP Model
UK Model
E Model
The Bluetooth word mark and logos are owned
by the Bluetooth SIG, Inc. and any use of such
marks by Sony Corporation is under license.
Other trademarks and trade names are those of
their respective owners.
by the Bluetooth SIG, Inc. and any use of such
marks by Sony Corporation is under license.
Other trademarks and trade names are those of
their respective owners.
SonicStage and its logo are trademarks of Sony
Corporation.
“ATRAC” and
Corporation.
“ATRAC” and
are trademarks of
Sony Corporation.
R
Manufactured under license
from BBE Sound, Inc.
The BBE MP process
from BBE Sound, Inc.
The BBE MP process
improves digitally compressed sound, such as
MP3, by restoring and enhancing the higher
harmonics lost through compression. BBE MP
works by generating even-order harmonics from
the source material, effectively recovering
warmth, detail and nuance.
MP3, by restoring and enhancing the higher
harmonics lost through compression. BBE MP
works by generating even-order harmonics from
the source material, effectively recovering
warmth, detail and nuance.
The “SAT Radio Ready”
logo indicates that this
product will control a
satellite radio tuner module
logo indicates that this
product will control a
satellite radio tuner module
(sold separately). Please see your nearest
authorized Sony dealer for details on the
satellite radio tuner module.
“SAT Radio,” “SAT Radio Ready,” the SAT
Radio and SAT Radio Ready logos and all
related marks are trademarks of Sirius Satellite
Radio Inc. and XM Satellite Radio Inc.
authorized Sony dealer for details on the
satellite radio tuner module.
“SAT Radio,” “SAT Radio Ready,” the SAT
Radio and SAT Radio Ready logos and all
related marks are trademarks of Sirius Satellite
Radio Inc. and XM Satellite Radio Inc.
Microsoft, Windows Media,
and the Windows logo are
trademarks or registered
trademarks of Microsoft
and the Windows logo are
trademarks or registered
trademarks of Microsoft
Corporation in the United States and/or other
countries.
countries.
CD Player section
Signal-to-noise ratio: 120 dB
Frequency response: 10
Frequency response: 10
− 20,000 Hz
Wow and flutter: Below measurable limit
Tuner section (US, Canadian)
FM
Tuning range: 87.5
− 107.9 MHz
Antenna terminal: External antenna connector
Intermediate frequency: 10.7 MHz/450 kHz
Usable sensitivity: 9 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 67 dB (stereo), 69 dB (mono)
Harmonic distortion at 1 kHz: 0.5 % (stereo),
Intermediate frequency: 10.7 MHz/450 kHz
Usable sensitivity: 9 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 67 dB (stereo), 69 dB (mono)
Harmonic distortion at 1 kHz: 0.5 % (stereo),
0.3 % (mono)
Separation: 35 dB at 1 kHz
Frequency response: 30
Frequency response: 30
− 15,000 Hz
AM
Tuning range: 530
− 1,710 kHz
Antenna terminal: External antenna connector
Intermediate frequency: 10.7 MHz/450 kHz
Sensitivity: 30
Intermediate frequency: 10.7 MHz/450 kHz
Sensitivity: 30
µV
AUDIO POWER SPECIFICATIONS
(US, Canadian only)
POWER OUTPUT AND TOTAL HARMONIC
DISTORTION
23.2 watts per channel minimum continuous
average power into 4 ohms, 4 channels driven
from 20 Hz to 20 kHz with no more than 5% total
harmonic distortion.
DISTORTION
23.2 watts per channel minimum continuous
average power into 4 ohms, 4 channels driven
from 20 Hz to 20 kHz with no more than 5% total
harmonic distortion.
CEA2006 Standard
Power Output: 17 Watts RMS
Power Output: 17 Watts RMS
× 4 at
4 Ohms < 1% THD+N
SN Ratio: 82 dBA
(reference: 1 Watt into 4 Ohms)
SN Ratio: 82 dBA
(reference: 1 Watt into 4 Ohms)
Tuner section (AEP, UK)
FM
Tuning range: 87.5
− 108 MHz
Aerial terminal: External aerial connector
Intermediate frequency: 10.7 MHz/450 kHz
Usable sensitivity: 9 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 67 dB (stereo), 69 dB (mono)
Harmonic distortion at 1 kHz: 0.5 % (stereo),
Intermediate frequency: 10.7 MHz/450 kHz
Usable sensitivity: 9 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 67 dB (stereo), 69 dB (mono)
Harmonic distortion at 1 kHz: 0.5 % (stereo),
0.3 % (mono)
Separation: 35 dB at 1 kHz
Frequency response: 30
Frequency response: 30
− 15,000 Hz
MW/LW
Tuning range:
MW: 531
− 1,602 kHz
LW: 153
− 279 kHz
Aerial terminal: External aerial connector
Intermediate frequency: 10.7 MHz/450 kHz
Sensitivity: MW: 30
Intermediate frequency: 10.7 MHz/450 kHz
Sensitivity: MW: 30
µV, LW: 40 µV
Tuner section (E)
FM
Tuning range:
87.5
− 108.0 MHz (at 50 kHz step)
87.5
− 107.9 MHz (at 200 kHz step)
FM tuning interval: 50 kHz/200 kHz switchable
Aerial terminal: External aerial connector
Intermediate frequency: 10.7 MHz/450 kHz
Usable sensitivity: 9 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 67 dB (stereo), 69 dB (mono)
Harmonic distortion at 1 kHz: 0.5 % (stereo),
Aerial terminal: External aerial connector
Intermediate frequency: 10.7 MHz/450 kHz
Usable sensitivity: 9 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 67 dB (stereo), 69 dB (mono)
Harmonic distortion at 1 kHz: 0.5 % (stereo),
0.3 % (mono)
Separation: 35 dB at 1 kHz
Frequency response: 30
Frequency response: 30
− 15,000 Hz
AM
Tuning range:
531
− 1,602 kHz (at 9 kHz step)
530
− 1,710 kHz (at 10 kHz step)
AM tuning interval: 9 kHz/10 kHz switchable
Aerial terminal: External aerial connector
Intermediate frequency: 10.7 MHz/450 kHz
Sensitivity: 30
Aerial terminal: External aerial connector
Intermediate frequency: 10.7 MHz/450 kHz
Sensitivity: 30
µV
Ver. 1.1 2007.04
2
MEX-BT5000
Power amplifier section
Outputs: Speaker outputs (sure seal connectors)
Speaker impedance: 4 ñ 8 ohms
Maximum power output: 52 W
Speaker impedance: 4 ñ 8 ohms
Maximum power output: 52 W
× 4 (at 4 ohms)
General
Outputs:
Audio outputs terminal (front/rear)
Subwoofer output terminal (mono)
Power antenna relay control terminal
Power amplifier control terminal
Subwoofer output terminal (mono)
Power antenna relay control terminal
Power amplifier control terminal
Inputs:
Telephone ATT control terminal
Illumination control terminal
BUS control input terminal
BUS audio input/AUX IN terminal
Remote controller input terminal
Antenna input terminal
Illumination control terminal
BUS control input terminal
BUS audio input/AUX IN terminal
Remote controller input terminal
Antenna input terminal
Tone controls:
Low:
±10 dB at 60 Hz or 100 Hz (XPLOD)
Mid:
±10 dB at 500 Hz or 1 kHz (XPLOD)
High:
±10 dB at 10 kHz or 12.5 kHz (XPLOD)
Power requirements: 12 V DC car battery
(negative ground)
Dimensions: Approx. 178
× 50 × 183 mm
(7
1
/
8
× 2 × 7
1
/
4
in) (w/h/d)
Mounting dimensions: Approx. 182
× 53 × 162 mm
(7
1
/
4
× 2
1
/
8
× 6
1
/
2
in) (w/h/d)
Mass: Approx. 1.2 kg (2 lb 11 oz)
Supplied accessories:
Supplied accessories:
Card remote commander:
Parts for installation and connections (1 set)
Your dealer may not handle some of the above listed
accessories. Please ask the dealer for detailed
information.
accessories. Please ask the dealer for detailed
information.
Note
This unit cannot be connected to a digital preamplifier
or an equalizer which is Sony BUS system compatible.
This unit cannot be connected to a digital preamplifier
or an equalizer which is Sony BUS system compatible.
Design and specifications are subject to change
without notice.
without notice.
MPEG Layer-3 audio coding technology and
patents licensed from Fraunhofer IIS and Thomson.
patents licensed from Fraunhofer IIS and Thomson.
Wireless Communication
Communication System:
Bluetooth Standard version 2.0
Output:
Bluetooth Standard Power Class 2 (Max. +4 dBm)
Maximum communication range:
Line of sight approx. 10 m (32.8 ft)*
1
Frequency band:
2.4 GHz band (2.4000
− 2.4835 GHz)
Modulation method: FHSS
Compatible Bluetooth Profiles*
Compatible Bluetooth Profiles*
2
:
A2DP (Advanced Audio Distribution Profile)
AVRCP (Audio Video Remote Control Profile)
HFP (Handsfree Profile)
OPP (Object Push Profile)
AVRCP (Audio Video Remote Control Profile)
HFP (Handsfree Profile)
OPP (Object Push Profile)
*1
The actual range will vary depending on factors
such as obstacles between devices, magnetic
fields around a microwave oven, static electricity,
reception sensitivity, antenna's perfomance,
operating system, software application, etc.
such as obstacles between devices, magnetic
fields around a microwave oven, static electricity,
reception sensitivity, antenna's perfomance,
operating system, software application, etc.
*2
Bluetooth standard profiles indicate the purpose of
Bluetooth communication between devices.
Bluetooth communication between devices.
RM-X301 (US, Canadian)
RM-X302 (AEP, UK)
RM-X303 (E)
RM-X302 (AEP, UK)
RM-X303 (E)
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
other than those specified herein may result in hazardous radiation
exposure.
This label is located on the bottom of the
• AEP, UK, E model
chassis.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION – CLASS 1M INVISIBLE LASER RADIATION
WHEN OPEN.
DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.
WHEN OPEN.
DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED LINE
WITH MARK
0
ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE
0
SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
3
MEX-BT5000
TABLE OF CONTENTS
1.
SERVICING NOTES
...............................................
4
2.
GENERAL
...................................................................
6
3.
DISASSEMBLY
3-1.
Disassembly Flow ........................................................... 16
3-2.
Front Back Panel Assy .................................................... 16
3-3.
KEY Board ...................................................................... 17
3-4.
Sub Panel Assy ................................................................ 17
3-5.
CD Mechanism Block (MG-611WA-186//Q) ................. 18
3-6.
MAIN Board .................................................................... 18
3-7.
ANTENNA Board, IT Board .......................................... 19
3-8.
Chassis (T) Sub Assy ....................................................... 19
3-9.
Roller Arm Assy .............................................................. 20
3-10. Chassis (OP) Assy ........................................................... 20
3-11. Optical Pick-up (KSS1000E) .......................................... 21
3-12. SL Motor Assy (Sled) (M902) ......................................... 21
3-13. LE Motor Assy (B) (Loading) (M903) ............................ 22
3-14. SERVO Board .................................................................. 22
3-11. Optical Pick-up (KSS1000E) .......................................... 21
3-12. SL Motor Assy (Sled) (M902) ......................................... 21
3-13. LE Motor Assy (B) (Loading) (M903) ............................ 22
3-14. SERVO Board .................................................................. 22
4.
TEST MODE
.............................................................. 23
5.
DIAGRAMS
5-1.
Block Diagram – CD SERVO Section – ......................... 24
5-2.
Block Diagram – BLUETOOTH Section – ..................... 25
5-3.
Block Diagram – AUDIO Section – ................................ 26
5-4.
Block Diagram – DISPLAY/MAIN Section – ................ 27
5-5.
Block Diagram – POWER SUPPLY Section – ............... 28
5-6.
Schematic Diagram – SERVO Section (1/2) – ................ 30
5-7.
Schematic Diagram – SERVO Section (2/2) – ................ 31
5-8.
Printed Wiring Boards – SERVO Section – .................... 32
5-9.
Printed Wiring Board – IT Board – ................................. 33
5-10. Schematic Diagram – IT Board (1/2) – ........................... 34
5-11. Schematic Diagram – IT Board (2/2) – ........................... 35
5-12. Printed Wiring Board
5-11. Schematic Diagram – IT Board (2/2) – ........................... 35
5-12. Printed Wiring Board
– MAIN Board (Component Side) – ............................... 36
5-13. Printed Wiring Board
– MAIN Board (Conductor Side) – ................................. 37
5-14. Schematic Diagram – MAIN Board (1/3) – .................... 38
5-15. Schematic Diagram – MAIN Board (2/3) – .................... 39
5-16. Schematic Diagram – MAIN Board (3/3) – .................... 40
5-17. Printed Wiring Board – SUB Board – ............................. 42
5-18. Schematic Diagram – SUB Board – ................................ 43
5-19. Schematic Diagram – KEY Board (1/2) – ....................... 44
5-20. Schematic Diagram – KEY Board (2/2) – ....................... 45
5-21. Printed Wiring Board – KEY Board – ............................. 46
5-15. Schematic Diagram – MAIN Board (2/3) – .................... 39
5-16. Schematic Diagram – MAIN Board (3/3) – .................... 40
5-17. Printed Wiring Board – SUB Board – ............................. 42
5-18. Schematic Diagram – SUB Board – ................................ 43
5-19. Schematic Diagram – KEY Board (1/2) – ....................... 44
5-20. Schematic Diagram – KEY Board (2/2) – ....................... 45
5-21. Printed Wiring Board – KEY Board – ............................. 46
6.
EXPLODED VIEWS
6-1.
General Section ............................................................... 67
6-2.
Front Panel Section ......................................................... 68
6-3.
CD Mechanism Deck Section-1 (MG-611WA-186//Q) .. 69
6-4.
CD Mechanism Deck Section-2 (MG-611WA-186//Q) .. 70
6-5.
CD Mechanism Deck Section-3 (MG-611WA-186//Q) .. 71
6-6.
CD Mechanism Deck Section-4 (MG-611WA-186//Q) .. 72
7.
ELECTRICAL PARTS LIST
................................ 73
4
MEX-BT5000
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
Never look into the laser diode emission from right above when
checking it for adjustment. It is feared that you will lose your sight.
checking it for adjustment. It is feared that you will lose your sight.
If the optical pick-up block is defective, please replace the whole
optical pick-up block.
Never turn the semi-fixed resistor located at the side of optical pick-
up block.
optical pick-up block.
Never turn the semi-fixed resistor located at the side of optical pick-
up block.
EXTENSION CABLE AND SERVICE POSITION
When repairing or servicing this set, connect the jig (extension cable)
as shown below.
as shown below.
• Connect the MAIN board (CNP501) and the SERVO board
(CN2) with the extension cable (Part No. J-2502-076-1).
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•
Unleaded solder melts at a temperature about 40 ˚C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 ˚C.
Caution: The printed pattern (copper foil) may peel away if
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
•
Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
occur such as on IC pins, etc.
•
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
SERVO board
(CN2)
(CN2)
MAIN board
(CNP501)
(CNP501)
extension cable
(J-2502-076-1)
(J-2502-076-1)
optical pick-up
semi-fixed resistor